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  #1  
Old 05-17-2010, 08:30 PM
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380sl Chain Rattle with New Tensioner

I installed a new chain tensioner and I still have occasional 1 second startup chain rattle like before. The double row chain and upper guides have only about 20K miles on them.

Ideas? Thanks in advance.

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  #2  
Old 05-17-2010, 08:32 PM
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Where did you get the chain tensioner, and what brand.
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  #3  
Old 05-17-2010, 08:47 PM
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It's a Bilstein. I remember what you said before Strife, but I already had it ordered. The old one was a Bilstein which was replaced 20K ago with the other parts. It did fine up until recently.

Last edited by Build; 05-17-2010 at 09:01 PM.
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  #4  
Old 05-21-2010, 11:41 AM
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Quote:
Originally Posted by Build View Post
It's a Bilstein. I remember what you said before Strife, but I already had it ordered. The old one was a Bilstein which was replaced 20K ago with the other parts. It did fine up until recently.
Need to look at the guide rails as well.
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  #5  
Old 05-21-2010, 05:19 PM
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I'm going to pull the valve covers and have a look at what's going on. Everything was fine up until recently.

Would a broken guide cause the 1 second chain rattle at startup?
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  #6  
Old 05-22-2010, 02:43 AM
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Yes a broken guide would cause a rattle, I am told that both sides upper should be replaced. I understand it is an easy job. I have to do the same on my 560 sl the chain rattles a bit at start but then smooths out. I wish I had more information but until I dig in.

Read this from another great site.

http://www.benzworld.org/forums/r-c107-sl-slc-class/1502838-timing-chain-tensioner-check-88-560sl.html
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Old 05-22-2010, 05:58 PM
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A great do it yourself link is Tom Pindelski's, http://www.pindelski.com, it is cheap to gain access to his step by step jobs with pictures on how to do procedures on Mercedes.

He has a great easy to follow procedure on changing the chain rail guides and tensioners. Takes about three to four hours, then cocktails.
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Old 05-31-2010, 12:03 PM
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I checked and I have no broken guides that I can see, but the chain is very loose on the slack side and I'm not sure how loose it supposed to be?

I'll check to see if the timing is off but I can't imagine it being stretched since the chain, guides, etc only have 20k on them.

Here are some photos. http://www.flickr.com/photos/50705305@N02/4656013039/

http://www.flickr.com/photos/50705305@N02/4656013043/
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  #9  
Old 05-31-2010, 12:43 PM
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I turned the cam to check the marks and noticed that the tensioner would easily push back, letting the chain go very loose. I can hear oil pushing out as the chain presses on the tensioner.

I thought it was suppose to hold and apply pressure? Maybe my new tensioner is bad?
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  #10  
Old 05-31-2010, 02:14 PM
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That is NOT normal.
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  #11  
Old 05-31-2010, 02:32 PM
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Hey Strife,

The pics aren't normal or the tensioner easily pushing back, or both?
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Old 05-31-2010, 03:11 PM
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The oil should not come out of the tensioner very easily. I prefilled mine (the older MB books recommend this) before installation and it was very difficult. I had one of these (Febi?) go bad at 20K , so it is not "incredible" that it would fail early.
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  #13  
Old 05-31-2010, 04:45 PM
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I just put a Febi tensioner on it and it's new. The one I removed was a Febi with 20k on it and had started occasional intermittent rattle.

The new one rattles every time I start the car. Is it possible that the seal is bad, or that it needs to be primed? It doesn't leak oil out of the engine, but I guess it could be leaking on the internal passage. If I press a little on the guide rail, it closes completely as I hear it pushing oil out.
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  #14  
Old 06-01-2010, 12:24 AM
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Should the chain be as loose as it is in my photo with the tensioner fully engaged?

Would a broken lower guide cause it to be this loose?
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  #15  
Old 06-01-2010, 09:14 AM
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Hi Build
just a few thoughts
in the second picture you are actually pulling the tension side remember the crank turns clock wise - the slack should be on the tensioner side ( which is supposed to remove the slack).



there should not be that much slack at any time. No a broken lower guide should not cause that much slack
when you run the engine the tensioner should firm up pretty fast and should over time go a little slack (often takes weeks).

if yours is going flat that fast I would also check the pressure bypass valve in the engine oil gallery (not sure where it is in a 380). it may be stuck open allowing the oil to bleed back really fast and also check the supply to the tensioner valve, is the feed tube open etc.
its definitely not right the way it is
cheers
barri

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