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Old 10-19-2011, 03:08 AM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,340
OM616.912 Extreme Rebuild parts list

This list is based on a
1983
240D

Gasket kit, short block-Engine Crankcase, includes Valve Cover Gasket
MB# # 616 010 55 06

Cylinder Sleeve, (5 Per engine)
MB# 616 011 12 10

Head Gasket Set, NOTE: Does not include Valve Stem Seals or Valve Cover Gasket.
MB# 616 010 52 21

Intake Valve Guide, STANDARD, 14 MM
MB# 616 053 03 29

Intake Valve Guide, REPAIR SIZE, 14.20 MM
MB# 616 053 04 29

Exhaust Valve Guide, STANDARD, 14 MM
MB# 616 053 03 30

Exhaust Valve Guide, REPAIR SIZE, 14.20 MM
MB# 616 053 04 30

Seal ring, STANDARD SIZE, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 00 60

Seal ring, SIZE 1 = 2.3 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 01 60

Seal ring, SIZE 2 = 2.6 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 02 60

Seal ring, SIZE 3 = 2.9 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 03 60

Prechamber, diesel injection
MB# 616 010 01 52

Screw collar, injector mounting
MB# 615 017 00 03

Washer, bolt cylinder head BOLT to block, (14 Per engine)
MB# 110 016 04 76

Cylinder Head Bolt, (4 Per engine, stretch to yield, junk used ones)
MB# 615 990 01 12

Cylinder Head Bolt, 10 X 120 mm, 12 Point Allen Head, (4 Per engine, stretch to yield, junk used ones)
MB# 615 990 02 12

Cylinder Head Bolt, (6 Per engine, stretch to yield, junk used ones)
MB# 615 990 03 12

Thrust Washer Set, (Shim) To Engine Main Bearings 2.15 mm
MB# 617 030 00 62

Thrust Washer Set, (Shim) To Engine Main Bearings 2.20 mm
MB# 617 030 01 62

Thrust Washer Set, (Shim) To Engine Main Bearings 2.25 mm
MB# 617 030 02 62

Thrust Washer Set, (Shim) To Engine Main Bearings 2.35 mm
MB# 617 030 03 62

Thrust Washer Set, (Shim) To Engine Main Bearings 2.40 mm
MB# 617 030 04 62

Main Bearing Set, Standard 70.00 mm
MB# 615 030 05 40

Main Bearing Set, repair size 69.75 mm
MB# 615 030 01 40

Main Bearing Set, Standard 69.50 mm
MB# 615 030 02 40

Main Bearing Set, Standard 69.25 mm
MB# 615 030 03 40

Screw, pulley to harmonic balancer mounting, (6 per engine, stretch to yield, junk used ones)
MB# 000912 008047

Dowel pin, harmonic balancer mounting, (2 per engine, get extra = single use and easy to damage)
MB# 000007 008244

Spacer Ring, Front Crankshaft Seal
MB# 615 031 00 51

Flywheel Bolt, automatic transmission, (12 Per engine, stretch to yield, junk used ones)
part # 110 990 04 19

Flywheel Bolt, "MANUAL" transmission, (12 Per engine, stretch to yield, junk used ones)
part # 615 032 05 71

Rod Bearing Set, Standard 52.00 mm
MB# 615 030 00 60

Rod Bearing Set, Standard 51.75 mm
MB# 615 030 01 60

Rod Bearing Set, Standard 51.50 mm
MB# 615 030 02 60

Rod Bearing Set, Standard 51.25 mm
MB# 615 030 03 60

Rod Bearing Set, Standard 51.00 mm
MB# 615 030 04 60

BOLT, piston Rod Bearing Cap, (8 Per engine, stretch to yield, junk used ones)
MB# 615 038 05 71

Wrist Pin Bushing, 29.00 MM, (4 Per engine)
MB# 621 038 19 50

Wrist Pin Bushing, 29.5 MM, (4 Per engine)
MB# 621 038 20 50

Piston, standard, (4 Per engine)
MB# 616 030 63 17

Piston Ring Set, Standard (90.90 mm) 3.0 - 2.0 - 4.0
MB# 003 030 24 24

Intake Valve, (4 Per engine)
MB# 616 053 03 01

Exhaust Valve, 10 mm Shaft Diameter (4 Per engine)
MB# 616 050 00 27

Valve Stem Seal Kit, (1 Per ENGINE)
MB# 615 050 00 67

Valve Spring, (8 Per engine)
MB# 615 053 01 20

Locking nut, valve adjustment, (8 Per engine)
MB# 153 990 02 51

Nut, top valve adjustment, (8 Per engine)
MB# 615 053 00 72

Bushing, valve rocker arm, (8 per engine)
MB# 615 055 01 50

Rocker Arm, valve, (8 per engine)
MB# 616 050 03 33

Tensioner, timing chain
MB# 615 050 08 11

Chain Tensioner Rail, (Clamping Lever)
MB# 615 050 09 16

Timing Chain Guide, NOTE: This Nylon Guide Replaces Two Previous Metal/Rubber Chain Rails.
MB# 615 050 14 16

Timing Chain Guide, Lower - Outer
MB# 615 052 10 16

Timing Chain Guide, Lower - Inner
MB# 615 052 11 16

"IWIS" Timing Chain, With Master Link, Double Row - 136 Links
MB# 003 997 62 94

Woodruff Key, 5 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 00 67

Woodruff Key, 3 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 02 67

Woodruff Key, 2 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 04 67

Woodruff Key, standard. Camshaft Gear to Camshaft.
MB# 006888 004002

Bearing, intermediate shaft, (injection pump drive).
MB# 617 052 01 06

Bushing, timing chain idler sprocket.
MB# 127 052 00 50

Nozzle, diesel injector, (4 per engine)
MB# 001 017 29 12

Diesel injector, (4 per engine)
MB# 002 017 15 21

Prechamber Heat Shield At Diesel Nozzle Tip, (5 Per engine)
MB# 601 017 00 60

Glow Plug, Pole Type Element 12 mm Thread
MB# 000 159 83 01

Engine Oil Pump
MB# 616 180 04 01

Oil Filter Kit
MB# 000 180 25 09 67

Repair Kit For Vacuum Pump, Piston Type, Includes Seals and Valves
MB# 000 586 17 23


Call or e-mail Phil for current prices.

.
__________________
ASE Master Mechanic
asemastermechanic@juno.com

Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Prototype Vehicle build.
Prototype Fleet Durability
Prototype vehicle instrumentation.
Technical Quality Auditor.
Automotive Technical Writer

1973 300D
1973 309D - stolen
1978 280SE
1980 240D
1983 300D
1984 190D

Last edited by whunter; 01-24-2014 at 07:40 PM.
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Old 10-20-2016, 12:28 AM
240D.Bill's Avatar
240D.Bill
 
Join Date: Sep 2016
Location: Vancouver, WA
Posts: 106
Wow! That's helpful. Thank you.
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