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OM616.912 Extreme Rebuild parts list
This list is based on a
1983 240D Gasket kit, short block-Engine Crankcase, includes Valve Cover Gasket MB# # 616 010 55 06 Cylinder Sleeve, (5 Per engine) MB# 616 011 12 10 Head Gasket Set, NOTE: Does not include Valve Stem Seals or Valve Cover Gasket. MB# 616 010 52 21 Intake Valve Guide, STANDARD, 14 MM MB# 616 053 03 29 Intake Valve Guide, REPAIR SIZE, 14.20 MM MB# 616 053 04 29 Exhaust Valve Guide, STANDARD, 14 MM MB# 616 053 03 30 Exhaust Valve Guide, REPAIR SIZE, 14.20 MM MB# 616 053 04 30 Seal ring, STANDARD SIZE, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 00 60 Seal ring, SIZE 1 = 2.3 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 01 60 Seal ring, SIZE 2 = 2.6 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 02 60 Seal ring, SIZE 3 = 2.9 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 03 60 Prechamber, diesel injection MB# 616 010 01 52 Screw collar, injector mounting MB# 615 017 00 03 Washer, bolt cylinder head BOLT to block, (14 Per engine) MB# 110 016 04 76 Cylinder Head Bolt, (4 Per engine, stretch to yield, junk used ones) MB# 615 990 01 12 Cylinder Head Bolt, 10 X 120 mm, 12 Point Allen Head, (4 Per engine, stretch to yield, junk used ones) MB# 615 990 02 12 Cylinder Head Bolt, (6 Per engine, stretch to yield, junk used ones) MB# 615 990 03 12 Thrust Washer Set, (Shim) To Engine Main Bearings 2.15 mm MB# 617 030 00 62 Thrust Washer Set, (Shim) To Engine Main Bearings 2.20 mm MB# 617 030 01 62 Thrust Washer Set, (Shim) To Engine Main Bearings 2.25 mm MB# 617 030 02 62 Thrust Washer Set, (Shim) To Engine Main Bearings 2.35 mm MB# 617 030 03 62 Thrust Washer Set, (Shim) To Engine Main Bearings 2.40 mm MB# 617 030 04 62 Main Bearing Set, Standard 70.00 mm MB# 615 030 05 40 Main Bearing Set, repair size 69.75 mm MB# 615 030 01 40 Main Bearing Set, Standard 69.50 mm MB# 615 030 02 40 Main Bearing Set, Standard 69.25 mm MB# 615 030 03 40 Screw, pulley to harmonic balancer mounting, (6 per engine, stretch to yield, junk used ones) MB# 000912 008047 Dowel pin, harmonic balancer mounting, (2 per engine, get extra = single use and easy to damage) MB# 000007 008244 Spacer Ring, Front Crankshaft Seal MB# 615 031 00 51 Flywheel Bolt, automatic transmission, (12 Per engine, stretch to yield, junk used ones) part # 110 990 04 19 Flywheel Bolt, "MANUAL" transmission, (12 Per engine, stretch to yield, junk used ones) part # 615 032 05 71 Rod Bearing Set, Standard 52.00 mm MB# 615 030 00 60 Rod Bearing Set, Standard 51.75 mm MB# 615 030 01 60 Rod Bearing Set, Standard 51.50 mm MB# 615 030 02 60 Rod Bearing Set, Standard 51.25 mm MB# 615 030 03 60 Rod Bearing Set, Standard 51.00 mm MB# 615 030 04 60 BOLT, piston Rod Bearing Cap, (8 Per engine, stretch to yield, junk used ones) MB# 615 038 05 71 Wrist Pin Bushing, 29.00 MM, (4 Per engine) MB# 621 038 19 50 Wrist Pin Bushing, 29.5 MM, (4 Per engine) MB# 621 038 20 50 Piston, standard, (4 Per engine) MB# 616 030 63 17 Piston Ring Set, Standard (90.90 mm) 3.0 - 2.0 - 4.0 MB# 003 030 24 24 Intake Valve, (4 Per engine) MB# 616 053 03 01 Exhaust Valve, 10 mm Shaft Diameter (4 Per engine) MB# 616 050 00 27 Valve Stem Seal Kit, (1 Per ENGINE) MB# 615 050 00 67 Valve Spring, (8 Per engine) MB# 615 053 01 20 Locking nut, valve adjustment, (8 Per engine) MB# 153 990 02 51 Nut, top valve adjustment, (8 Per engine) MB# 615 053 00 72 Bushing, valve rocker arm, (8 per engine) MB# 615 055 01 50 Rocker Arm, valve, (8 per engine) MB# 616 050 03 33 Tensioner, timing chain MB# 615 050 08 11 Chain Tensioner Rail, (Clamping Lever) MB# 615 050 09 16 Timing Chain Guide, NOTE: This Nylon Guide Replaces Two Previous Metal/Rubber Chain Rails. MB# 615 050 14 16 Timing Chain Guide, Lower - Outer MB# 615 052 10 16 Timing Chain Guide, Lower - Inner MB# 615 052 11 16 "IWIS" Timing Chain, With Master Link, Double Row - 136 Links MB# 003 997 62 94 Woodruff Key, 5 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing MB# 621 991 00 67 Woodruff Key, 3 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing MB# 621 991 02 67 Woodruff Key, 2 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing MB# 621 991 04 67 Woodruff Key, standard. Camshaft Gear to Camshaft. MB# 006888 004002 Bearing, intermediate shaft, (injection pump drive). MB# 617 052 01 06 Bushing, timing chain idler sprocket. MB# 127 052 00 50 Nozzle, diesel injector, (4 per engine) MB# 001 017 29 12 Diesel injector, (4 per engine) MB# 002 017 15 21 Prechamber Heat Shield At Diesel Nozzle Tip, (5 Per engine) MB# 601 017 00 60 Glow Plug, Pole Type Element 12 mm Thread MB# 000 159 83 01 Engine Oil Pump MB# 616 180 04 01 Oil Filter Kit MB# 000 180 25 09 67 Repair Kit For Vacuum Pump, Piston Type, Includes Seals and Valves MB# 000 586 17 23 Call or e-mail Phil for current prices. .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ Last edited by whunter; 01-24-2014 at 07:40 PM. |
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Wow! That's helpful. Thank you.
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