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Old 03-19-2012, 02:56 AM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,357
EXTREME 603.960 rebuild list

You will need to review, and decide how far you want to go.
This list is IMO the most EXTREME engine# 603960 12 006134 rebuild possible.


E-mail your edited list to "Phil" for current pricing.


Engine BLOCK GASKET SET
MB# 6030106705

Cylinder SLEEVES, x6
MB# 6010110010

REAR MAIN SEAL
MB# 0179977447

Front CRANK SEAL superseded ten times.
MB# 0239978447

HEAD SET superseded six times.
MB# 6030108520

VALVE COVER GASKET
MB# 6030160221

MAIN BEARING SET, Crankshaft, standard size 58.00mm, superseded three times.
MB# 6010300540

MAIN BEARING SET, Crankshaft, REPAIR size 57.75mm, superseded three times.
MB# 6010300640

MAIN BEARING SET, Crankshaft, REPAIR size I, 57.50mm, superseded three times.
MB# 6010300740

MAIN BEARING SET, Crankshaft, standard size III, 57.25mm, superseded three times.
MB# 6010300840

MAIN BEARING SET, Crankshaft, standard size IV, 57.00mm, superseded three times.
MB# 6010300940

Guard plate, (thrust bearing), parts kit 2.15mm, x2
MB# 6010300062

Guard plate, (thrust bearing), parts kit 2.20mm, x2
MB# 6010300162

Guard plate, (thrust bearing), parts kit 2.25mm, x2
MB# 6010300262

Guard plate, (thrust bearing), parts kit 2.35mm, x2
MB# 6010300362

Guard plate, (thrust bearing), parts kit 2.40mm, x2
MB# 6010300462

Flywheel, superseded two times, due to issues.
MB# 6030301505

Follower plate, flywheel, superseded two times.
MB# 1020320606

Bolt, flywheel, superseded three times.
MB# 0019909112

ROD BEARING SET, standard 48.00mm, superseded two times.
MB# 6030302060

ROD BEARING SET, REPAIR size I, 47.75mm, superseded two times.
MB# 6030302160

ROD BEARING SET, REPAIR size II, 47.50mm, superseded two times.
MB# 6030302260

ROD BEARING SET, REPAIR size III, 47.25mm, superseded two times.
MB# 6030302360

ROD BEARING SET, REPAIR size IV, 47.00mm, superseded two times.
MB# 6030302460

PISTON head assembly, standard 87.00mm, superseded four times.
MB# 6020300017

If you want only the
Ring set for piston head
MB# 0020300324
or
MB# 0030301124

Connecting rod, superseded seven times.
MB# 6030303120

Bolt, bearing cap connecting rod, superseded three times.
MB# 1110380071

Crankshaft, superseded six times.
MB# 6060310101
+ MB# 6019970410

Crankshaft gear, superseded two times.
MB# 6060520003

Hub, (harmonic balancer), superseded two times.
MB# 1040300008

Pulley, (harmonic balancer), superseded two times.
MB# 6030320404

TIMING CHAIN, superseded six times.
MB# 0039975594
+ MB# 0009972698

Camshaft, superseded two times.
MB# 6030500701
+ MB# 6010510071
+ MB# 6019901940

GUIDE, Timing chain, superseded three times.
MB# 6010500816

GUIDE, Timing chain, superseded two times.
MB# 6010520516

GUIDE, Timing chain
MB# 6010520316

Timing chain TENSIONER, superseded two times.
MB# 6010500711

Valve STEM SEAL KIT
MB# 1030500058

OIL PUMP, engine, superseded three times.
MB# 6031803001

Chain, engine oil pump, superseded three times.
MB# 0039977494

Drive gear, engine oil pump, superseded two times.
MB# 6031810112

HEAD BOLTS, x6
MB# 6039900110

HEAD BOLTS, x13
MB# 6039900210

HEAD BOLTS, x7
MB# 6039900310

Timing cover superseded three times.
MB# 6010150601

Seal ring, prechamber size I, 0.6mm
MB# 6010170260

Seal ring, prechamber size II, 1.0mm
MB# 6010170360

Seal ring, prechamber size III, 0.3mm
MB# 6010170460

Intake valve guide, repair size I, 14.20mm
MB# 6010500724

Intake valve guide, repair size II, 14.40mm
MB# 6010500824

Exhaust valve guide, repair size I, 14.20mm
MB# 6010501024

Exhaust valve guide, repair size II, 14.40mm
MB# 6010501124

Valve seat ring, intake standard, 39.1mm
MB# 6010530531

Valve seat ring, exhaust standard, 36.1mm
MB# 6010530832

Valve spring retainer, superseded three times, x12
MB# 6010530325

Tappet, superseded four times, x12
MB# 6010500825

Water pump, superseded six times.
MB# 6022000220

Housing, water pump, superseded three times.
MB# 6032010701
+ MB# 000908014001
+ MB# 007603014100

Line, fuel heat exchanger, superseded two times.
MB# 6032001152

Additional items you may need are:

* Torque converter seal.
* Plastic anti-vibration clips for steel injector lines.
* Gasket for injection pump bottom and side plate.
* Nylon fuel lines between fuel filter housing and injection pump.
* Seal ring and plastic end cap for fuel thermostat.
* Vacuum pump if it is not the newest revision.
* Updated cooling fan + clutch.
* Shock absorber, accessory belt tensioner.


E-mail your edited list to "Phil" for current pricing.
.
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