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EXTREME 603.960 rebuild list
You will need to review, and decide how far you want to go.
This list is IMO the most EXTREME engine# 603960 12 006134 rebuild possible. E-mail your edited list to "Phil" for current pricing. Engine BLOCK GASKET SET MB# 6030106705 Cylinder SLEEVES, x6 MB# 6010110010 REAR MAIN SEAL MB# 0179977447 Front CRANK SEAL superseded ten times. MB# 0239978447 HEAD SET superseded six times. MB# 6030108520 VALVE COVER GASKET MB# 6030160221 MAIN BEARING SET, Crankshaft, standard size 58.00mm, superseded three times. MB# 6010300540 MAIN BEARING SET, Crankshaft, REPAIR size 57.75mm, superseded three times. MB# 6010300640 MAIN BEARING SET, Crankshaft, REPAIR size I, 57.50mm, superseded three times. MB# 6010300740 MAIN BEARING SET, Crankshaft, standard size III, 57.25mm, superseded three times. MB# 6010300840 MAIN BEARING SET, Crankshaft, standard size IV, 57.00mm, superseded three times. MB# 6010300940 Guard plate, (thrust bearing), parts kit 2.15mm, x2 MB# 6010300062 Guard plate, (thrust bearing), parts kit 2.20mm, x2 MB# 6010300162 Guard plate, (thrust bearing), parts kit 2.25mm, x2 MB# 6010300262 Guard plate, (thrust bearing), parts kit 2.35mm, x2 MB# 6010300362 Guard plate, (thrust bearing), parts kit 2.40mm, x2 MB# 6010300462 Flywheel, superseded two times, due to issues. MB# 6030301505 Follower plate, flywheel, superseded two times. MB# 1020320606 Bolt, flywheel, superseded three times. MB# 0019909112 ROD BEARING SET, standard 48.00mm, superseded two times. MB# 6030302060 ROD BEARING SET, REPAIR size I, 47.75mm, superseded two times. MB# 6030302160 ROD BEARING SET, REPAIR size II, 47.50mm, superseded two times. MB# 6030302260 ROD BEARING SET, REPAIR size III, 47.25mm, superseded two times. MB# 6030302360 ROD BEARING SET, REPAIR size IV, 47.00mm, superseded two times. MB# 6030302460 PISTON head assembly, standard 87.00mm, superseded four times. MB# 6020300017 If you want only the Ring set for piston head MB# 0020300324 or MB# 0030301124 Connecting rod, superseded seven times. MB# 6030303120 Bolt, bearing cap connecting rod, superseded three times. MB# 1110380071 Crankshaft, superseded six times. MB# 6060310101 + MB# 6019970410 Crankshaft gear, superseded two times. MB# 6060520003 Hub, (harmonic balancer), superseded two times. MB# 1040300008 Pulley, (harmonic balancer), superseded two times. MB# 6030320404 TIMING CHAIN, superseded six times. MB# 0039975594 + MB# 0009972698 Camshaft, superseded two times. MB# 6030500701 + MB# 6010510071 + MB# 6019901940 GUIDE, Timing chain, superseded three times. MB# 6010500816 GUIDE, Timing chain, superseded two times. MB# 6010520516 GUIDE, Timing chain MB# 6010520316 Timing chain TENSIONER, superseded two times. MB# 6010500711 Valve STEM SEAL KIT MB# 1030500058 OIL PUMP, engine, superseded three times. MB# 6031803001 Chain, engine oil pump, superseded three times. MB# 0039977494 Drive gear, engine oil pump, superseded two times. MB# 6031810112 HEAD BOLTS, x6 MB# 6039900110 HEAD BOLTS, x13 MB# 6039900210 HEAD BOLTS, x7 MB# 6039900310 Timing cover superseded three times. MB# 6010150601 Seal ring, prechamber size I, 0.6mm MB# 6010170260 Seal ring, prechamber size II, 1.0mm MB# 6010170360 Seal ring, prechamber size III, 0.3mm MB# 6010170460 Intake valve guide, repair size I, 14.20mm MB# 6010500724 Intake valve guide, repair size II, 14.40mm MB# 6010500824 Exhaust valve guide, repair size I, 14.20mm MB# 6010501024 Exhaust valve guide, repair size II, 14.40mm MB# 6010501124 Valve seat ring, intake standard, 39.1mm MB# 6010530531 Valve seat ring, exhaust standard, 36.1mm MB# 6010530832 Valve spring retainer, superseded three times, x12 MB# 6010530325 Tappet, superseded four times, x12 MB# 6010500825 Water pump, superseded six times. MB# 6022000220 Housing, water pump, superseded three times. MB# 6032010701 + MB# 000908014001 + MB# 007603014100 Line, fuel heat exchanger, superseded two times. MB# 6032001152 Additional items you may need are: * Torque converter seal. * Plastic anti-vibration clips for steel injector lines. * Gasket for injection pump bottom and side plate. * Nylon fuel lines between fuel filter housing and injection pump. * Seal ring and plastic end cap for fuel thermostat. * Vacuum pump if it is not the newest revision. * Updated cooling fan + clutch. * Shock absorber, accessory belt tensioner. E-mail your edited list to "Phil" for current pricing. .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
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