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#1
03-23-2010, 03:05 PM
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OM617.952 Rebuild parts list
OM617.952 Rebuild parts list
Screw, pulley to harmonic balancer mounting, (6 per engine, stretch to yield, junk used ones) MB# 000912 008203 Dowel pin, harmonic balancer mounting, (2 per engine, get extra = single use and easy to damage) MB# 000007 008244 Flywheel Bolt, (12 Per engine, stretch to yield, junk used ones) part # 110 990 04 19 Spacer Ring, Front Crankshaft Seal MB# 615 031 00 51 Oil Pump Tensioner Rail MB# 617 181 00 59 Oil Pump Chain, With Master Link MB# 000 997 81 94 "IWIS" Timing Chain, With Master Link, Double Row - 136 Links MB# 003 997 62 94 Chain Tensioner Rail, (Clamping Lever) MB# 615 050 09 16 Timing Chain Guide, NOTE: This Nylon Guide Replaces Two Previous Metal/Rubber Chain Rails. MB# 615 050 14 16 Timing Chain Guide, Lower - Outer MB# 615 052 10 16 Timing Chain Guide, Lower - Inner MB# 615 052 11 16 Piston Ring Set, Standard (90.90 mm) 3.0 - 2.0 - 4.0 MB# 003 030 24 24 Cylinder Sleeve, (5 Per engine) MB# 616 011 12 10 Bolt rod bearing cap, (10 Per engine, stretch to yield, junk used ones) MB# 615 038 05 71 Main Bearing Set, Standard 70.00 mm MB# 617 030 05 40 Rod Bearing Set, Standard 52.00 mm MB# 617 030 05 60 Thrust Washer Set, (Shim) To Engine Main Bearings 2.15 mm MB# 617 030 00 62 Washer, bolt cylinder head to block, (22 Per engine) MB# 102 016 03 76 Cylinder Head Bolt, (5 Per engine, stretch to yield, junk used ones) MB# 615 990 01 12 Cylinder Head Bolt, 10 X 120 mm, 12 Point Allen Head, (9 Per engine, stretch to yield, junk used ones) MB# 615 990 02 12 Cylinder Head Bolt, (8 Per engine, stretch to yield, junk used ones) MB# 615 990 03 12 Gasket kit, short block MB# 617 010 12 05 Valve Stem Seal Kit, (1 Per ENGINE) MB# 617 050 00 67 Valve Cover Gasket MB# 617 016 01 80 Head Gasket Set MB# 617 010 88 20 Turbo Installation Kit, Contains: (1) Turbo Mount Gasket, (1) Exhaust Manifold, Gasket, (2) Oil Line Gaskets, (4) Seal Rings MB# 617 090 06 80 Oil Filter Kit. Contains: (1) Filter Cartridge Plus Seals MB# 000 180 25 09 67 Repair Kit For Vacuum Pump, Piston Type, Includes Seals and Valves MB# 000 586 17 23 Valve, check valve MB# 617 018 00 29 ************************************************************************ You may need the following parts if they are damaged.................... Piston, (5 Per engine) MB# 617 030 10 17 Wrist Pin Bushing, 31.00 MM, (5 Per engine) MB# 617 038 01 50 Wrist Pin Bushing, 31.50 MM, (5 Per engine) MB# 617 038 02 50 Prechamber Heat Shield At Diesel Nozzle Tip, (5 Per engine) MB# 617 017 03 60 Screw collar, injector mounting MB# 615 017 00 03 Prechamber, diesel injection MB# 617 010 03 52 Seal ring, STANDARD SIZE, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 00 60 Seal ring, SIZE 1 = 2.3 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 01 60 Seal ring, SIZE 2 = 2.6 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 02 60 Seal ring, SIZE 3 = 2.9 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 03 60 Locking nut, valve adjustment, (10 Per engine) MB# 615 053 01 20 Intake Valve, 10 mm Shaft Diameter (5 Per engine) MB# 617 053 00 01 Exhaust Valve, 10 mm Shaft Diameter (5 Per engine) MB# 617 050 00 27 Intake Valve Guide, STANDARD, 14 MM MB# 616 053 03 29 Intake Valve Guide, REPAIR SIZE, 14.20 MM MB# 616 053 04 29 Exhaust Valve Guide, STANDARD, 14 MM MB# 616 053 03 30 Exhaust Valve Guide, REPAIR SIZE, 14.20 MM MB# 616 053 04 30 Valve Spring, Outer MB# 615 053 01 20 Bushing, valve rocker arm, (10 per engine) MB# 615 055 01 50 Woodruff Key, 5 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing MB# 621 991 00 67 Woodruff Key, 3 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing MB# 621 991 02 67 Woodruff Key, 2 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing MB# 621 991 04 67 Woodruff Key, standard. Camshaft Gear to Camshaft. MB# 006888 004002 Tensioner, timing chain MB# 617 050 02 11 Spring, timing chain tensioner MB# 110 993 39 01 Wastegate Hose MB# 000 098 07 83 Bearing, intermediate shaft, (injection pump drive). MB# 617 052 01 06 Bushing, timing chain idler sprocket. MB# 127 052 00 50 *************************************************************************** On these parts you must measure the current crankshaft bearing journals and Rod bearing journal dimensions. It is impossible to determine what size you need without this information. guard plate, (thrust bearing) 2.51 MM MB# 6173030062 guard plate, (thrust bearing) 2.20 MM MB# 6173030162 guard plate, (thrust bearing) 2.25 MM MB# 6173030262 guard plate, (thrust bearing) 2.35 MM MB# 6173030362 guard plate, (thrust bearing) 2.40 MM MB# 6173030462 Crankshaft bearing set, standard size 70.00 MM MB# 6170300540 Crankshaft bearing set, repair size 69.75 MM MB# 6170300640 Crankshaft bearing set, repair size 69.50 MM MB# 6170300740 Crankshaft bearing set, repair size 69.25 MM MB# 6170300840 Crankshaft bearing set, repair size 69.00 MM MB# 6170300940 connecting ROD bearing set, standard size 52.00 MM MB# 6170300560 connecting ROD bearing set, repair size 51.75 MM MB# 6170300660 connecting ROD bearing set, repair size 51.50 MM MB# 6170300760 connecting ROD bearing set, repair size 51.25 MM MB# 6170300860 connecting ROD bearing set, repair size 51.00 MM MB# 6170300960 NOTE – All prices on special order parts subject to change without notice.
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ Last edited by whunter; 03-02-2012 at 01:08 AM. 
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#2
03-23-2010, 03:33 PM
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Wow long list...so what is the ball park figure of all this, or would you be better off buying the $7500 Metric long block assembly?
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K
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#3
03-24-2010, 06:50 PM
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Quote:
$1494.45 DELIVERED Last edited by whunter; 07-20-2011 at 03:07 PM.
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#4
11-30-2010, 12:50 PM
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format change + links
RE: Do you have a kit for stripping down and rebuilding a OM617.952?
Answer: This is the best that can be done without tearing down your engine to verify exactly what parts are needed. OM617.952 Parts list Gasket kit, short block, INCLUDES: gasket, oil filter housing, Gasket thermostat housing, gasket water pump housing, gasket lower oil pan, Crankshaft Seal Front, Vacuum Pump Gasket to Crankcase, one turbo drain tube seal ring, gasket injection pump to block, rear crankshaft seal, gasket timing chain tensioner, grommet turbo drain tube to upper oil pan, many metal seal rings. MB# 617 010 12 05 seal ring, turbo drain tube (the second is in the short block gasket kit). MB# 0049975348 Fuel Filter, Spin-on Type MB# 001 092 32 01 Engine Mount MB# 123 241 30 13 o-rings, oil accumulator upper oil pan MB# 0069972645 Gasket, oil pressure sensor cover MB# 6171840180 Diesel Fuel Pre-Filter, (In-Line Filter) With 90 deg. Elbow MB# 001 477 66 01 Glow Plug, Pole Type Element 12 mm Thread x5 per engine MB# 000 159 83 01 lift pump valve kit MB# 0000900210 primer pump MB# 0000908850 Breather line MB# 1152000058 Seal ring x8 MB# 007603008100 thermostat MB# 6172001815 Pre cut bypass hose MB# 900271042012 water pump gasket MB# 6162010080 Oil Pump Tensioner Rail MB# 617 181 00 59 "IWIS" Oil Pump Chain MB# 000 997 81 94 "IWIS" Master Link, Double Row Timing Chain MB# 003 997 62 94 Chain Tensioner Rail, (Clamping Lever) MB# 615 050 09 16 Timing Chain Guide, NOTE: This Nylon Guide Replaces Two Previous Metal/Rubber Chain Rails. MB# 615 050 14 16 Cylinder Head Bolt, (5 Per engine, stretch to yield, junk used ones) MB# 615 990 01 12 Cylinder Head Bolt, 10 X 120 mm, 12 Point Allen Head, (9 Per engine, stretch to yield, junk used ones) MB# 615 990 02 12 Cylinder Head Bolt, (8 Per engine, stretch to yield, junk used ones) MB# 615 990 03 12 Valve Stem Seal Kit, (1 Per ENGINE) MB# 617 050 00 67 Valve Cover Gasket MB# 617 016 01 80 Head Gasket Set MB# 617 010 88 20 turbo reseal kit/Turbo Installation Kit, Contains: (1) Turbo Mount Gasket, (1) Exhaust Manifold, Gasket, (2) Oil Line Gaskets, (4) Seal Rings MB# 617 090 06 80 seal ring, turbo connector to intake, the second is in the turbo re-seal kit) MB# 0049975448 Prechamber Heat Shield At Diesel Nozzle Tip, (5 Per engine) MB# 617 017 03 60 Oil Filter Kit. Contains: (1) Filter Cartridge Plus Seals MB# 000 180 25 09 67 Repair Kit For Vacuum Pump, Piston Type, Includes Seals and Valves MB# 000 586 17 23 **************************************************************************************************** ****************************************************** You may need the following parts if they are damaged.................... Piston, (5 Per engine) MB# 617 030 10 17 WRIST PIN BUSHING, NO LONGER AVAILABLE. 31.00 MM, (5 Per engine) MB# 617 038 01 50 Wrist Pin Bushing, 31.50 MM, (5 Per engine) MB# 617 038 02 50 Crankshaft gear/sprocket MB# 617 052 00 03 Camshaft gear/sprocket MB# 121 052 03 01 sprocket gear/sprocket MB# 621 050 04 09 Timing device, diesel injection MB# 617 070 05 45 Screw collar, injector mounting MB# 615 017 00 03 Prechamber, diesel injection MB# 617 010 03 52 Seal ring, STANDARD SIZE, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 00 60 Seal ring, SIZE 1 = 2.3 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber. MB# 615 017 01 60 Locking nut, valve adjustment, (10 Per engine) MB# 615 053 01 20 Intake Valve, 10 mm Shaft Diameter (5 Per engine) MB# 617 053 00 01 Exhaust Valve, 10 mm Shaft Diameter (5 Per engine) MB# 617 050 00 27 Intake Valve Guide, STANDARD, 14 MM MB# 616 053 03 29 Exhaust Valve Guide, STANDARD, 14 MM MB# 616 053 03 30 Chain Tensioner, timing chain MB# 617 050 02 11 Spring, timing chain tensioner MB# 110 993 39 01 Wastegate Hose MB# 000 098 07 83 .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ Last edited by whunter; 10-15-2012 at 02:58 PM.
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#5
06-11-2015, 01:52 AM
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Need to include seal ring for tensioner plug. 760322102 I think. My gasket kit did not have one.
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Linear Mode
