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  #1  
Old 06-03-2016, 06:50 AM
BirthdayBenz's Avatar
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Join Date: Feb 2015
Location: Greenville South Carolina
Posts: 492
Clutch Alignment Tool SC, NC

Does anyone in the Greenville SC, or Charlotte NC area have a clutch alignment tool or broken 240D 4speed transmission they'd be willing to sell or let me borrow?

Apparently the local parts stores don't carry clutch alignment tools and can't order them. I swear I've purchased them in the past. I want to do some work this weekend and would rather not wait for Pelican to ship me one.

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  #2  
Old 06-03-2016, 08:58 AM
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Join Date: Feb 2011
Location: Modesto CA
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Use a Chevy 1 1/8" - 10
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  #3  
Old 06-03-2016, 09:29 AM
GemstoneGlass
 
Join Date: Dec 2005
Location: Northern,Ca
Posts: 882
I use a 3/8 drive extension with duck tape wrapped around until it is snug in the clutch disc. Use this for centering the disc. The socket drive fits into the hole of the pilot bearing. I have done four mercedes clutches this way without issue.
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84 280sl
82 300d euro
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  #4  
Old 06-03-2016, 05:59 PM
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Join Date: Dec 2002
Location: New Castle County, DE
Posts: 1,080
insert screwdriver handle that's smaller than the spline diameter. Snug up the PP until it holds the disc but you can still easily move it. move it up a bit, remove screwdriver, eyeball location, repeat until its centered.
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'79 6.9 Sold (after 27 years)
'83 280SL, 5 spd.
'94 E320 Sdn. 5 spd conversion
'02 E320 Sdn.(on loan to mom!)
'87 300E (5 spd. conversion) Sold
'05 E500 Wagon
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  #5  
Old 06-04-2016, 08:01 AM
BirthdayBenz's Avatar
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Join Date: Feb 2015
Location: Greenville South Carolina
Posts: 492
Thanks everyone! Used the 3/8 drive and tape method yesterday afternoon and the trans is back in with no problems.

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