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  #1  
Old 03-14-2010, 05:35 AM
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Ford Excursion help

I recently got a 2000 Ford excursion (Diesel) And the battery light comes on all of a sudden when the truck is running. It turns off if you give the engine some RPM's but if you let it back to idle then the light will come on. I've worked with 7.3's before, but nothing this computerized before... any suggestions?

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Old 03-14-2010, 08:04 AM
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Put a volt meter across the battery and idle the engine. It sounds like a failing voltage regulator or alternator to me...
The idle voltage should be around 14VDC
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  #3  
Old 03-14-2010, 08:19 AM
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I'm going to guess you don't have the dual alternator setup.

Take it to a battery shop and disconnect both batteries and test them one by one. If they test out good, check the charging system. Unless you have a dual alternator setup (probably not), I am going to suggest you take out the alternator and have it tested. When you untension the belt, spin the alternator. It should be on the top left part of the engine. If it drags at all or makes noise, get a new one. If it is fine, take it out for testing to make sure it does give the current you need. Since you can glow and start it, I am leaning more towards charging system.
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  #4  
Old 03-14-2010, 10:06 AM
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First thing , the plug on the top of the Alt has a bad habit of becoming loose check that first. Have someone watch the light while you wiggle the plug. Second the brushes could be shot. The voltage regultor is on the back of the ALT. You can buy the brushes and the voltage reg at Autozone. Very simple repair. DO NOT buy a new Alt yet.

Last edited by daveuz; 03-14-2010 at 10:57 AM.
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  #5  
Old 03-14-2010, 11:54 AM
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could also have a bad diode.but if it's like the fords of years ago you have to replace all of them.and those diode bridges will cost about as much as a rebuilt alt.years ago you could buy all the diodes separate.positives and negatives and just replace the bad one.then somebody got the brilliant idea to combine em.so now you replace all of em when it's just one that usually causes the problem.this pisses me off.just recently i had to replace the alt in my suburban.it acted like a bad regulator.so i went to get one at the parts house.turns out they are not "servicible". turns out they solder the leads from the winding thru the back case.so in effect you can't pull the alt apart.i kept the core and i'm gonna break those solder joints and see if in fact the reg can be changed.
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Old 03-15-2010, 03:20 AM
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it was the brushes. Replaced them.
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Old 03-15-2010, 06:30 AM
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Isn't it great when a potentially expensive problem can be fixed for cheap on a modern vehicle!

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