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  #1  
Old 03-27-2011, 03:26 PM
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Join Date: Apr 2007
Location: Finland
Posts: 31
Flywheel machining dimensions for 240 mm clutch

Hello, I'm swapping a 722.4 auto trans to a 5-speed manual 717.435 in a European 190E 2-litre engine. I will use the Sachs clutch kit part nr. 3000 824 202 which is a 240 mm (9.5 inch) clutch. The clutch kit should fit 4-cylinder M111 Kompressor engines, 6-cylinder C280 and E280 gasolene engines as well as 200 CDI and 220 CDI diesel engines among others.

My new flywheel has got a 215 mm clutch so I must have it machined to be able to fit the bigger clutch. Has anybody got a flywheel that accepts this 240 mm clutch? I would be grateful for the dimensions of the flywheel recess, that is the diameter and depth of the recess in the flywheel, the clutch disk and the pressure plate needs.

thanks
tomant

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  #2  
Old 03-31-2011, 05:41 PM
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Location: MinneSnowTa
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I might be off, but I think you can use those parts. On my 300td swap i first used a 240d's flywheel and now a year later i'm putting in a 5 speed getrag and i got a 300d manual flywheel. These flywheels are much different in weight (8lbs or so) and the 300d has a deeper recess into the flywheel. But i reused the same clutch parts for both.

i did have the fw's machined at the local shop and the parts handy to test fit in too.
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1983 300TD - 202k with 5 speed Getrag conversion
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  #3  
Old 03-31-2011, 06:00 PM
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Thanks, MNBenz. Are you using a Mercedes stock 240 mm clutch kit or some other clutch disk and pressure plate? How deep is the recess in the flywheel for the clutch?
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  #4  
Old 04-08-2011, 02:25 PM
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Join Date: Apr 2007
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These models have a 240 mm clutch. Has anybody got a chance to measure the clutch recess in the flywheel (diemeter and depth)?

MERCEDES-BENZ

W202
C 200 Kompressor (202.025) (132 kW 10/1995 05/2000)
C 200 Kompressor (202.025) (141 kW 11/1996 05/2000)
C 230 Kompressor (202.024) (142 kW 10/1995 05/2000)
C 280 (202.028) (142 kW 05/1993 05/2000)
C 280 (202.029) (145 kW 06/1997 05/2000)
C 250 Turbo-D (202.128) (110 kW 10/1995 05/2000)

S202
C 200 T Kompressor (202.082) (141 kW 11/1996 03/2001)
C 230 T Kompressor (202.085) (142 kW 06/1997 09/2000)
C 280 T (202.089) (145 kW 06/1997 03/2001)
C 250 T Turbo-D (202.188) (110 kW 06/1996 03/2001)

C208
CLK 200 Kompressor (208.345) (141 kW 06/1997 06/2000)
CLK 230 Kompressor (208.347) (142 kW 06/1997 06/2000)

A208
CLK 200 Kompressor (208.445) (141 kW 03/1998 06/2000)
CLK 230 Kompressor (208.447) (142 kW 03/1998 06/2000)

W210
E 280 (210.053) (142 kW 01/1996 06/1997)
E 280 (210.063) (150 kW 12/1996 03/2002)
E 280 4-matic (210.081) (150 kW 12/1996 03/2002)
E 200 CDI (210.007) (75 kW 06/1998 03/2002)
E 200 CDI (210.007) (85 kW 07/1999 03/2002)
E 220 CDI (210.006) (92 kW 06/1998 07/1999)
E 220 CDI (210.006) (105 kW 07/1999 03/2002)
E 250 Turbo-D (210.015) (110 kW 06/1997 07/1999)
E 290 Turbo-D (210.017) (95 kW 03/1996 07/1999)

S210
E 280 T 4-matic (210.281) (150 kW 12/1996 03/2003)
E 220 T CDI (210.206) (92 kW 06/1998 07/1999)
E 220 T CDI (210.206) (105 kW 07/1999 03/2003)
E 250 T Turbo-D (210.215) (110 kW 06/1997 07/1999)
E 290 T Turbo-D (210.217) (95 kW 06/1996 07/1999)

W461
G 290 TD (461.335, 461.336) (88 kW 07/1997 -)

W163
ML 230 (163.136) (110 kW 02/1998 06/2005)

W140
S 280 (140.028) (142 kW 02/1993 10/1998)
S 300 SE 2.8 (140.028) (145 kW 01/1993 10/1998)

R129
SL 280 (129.058) (142 kW 08/1993 10/2001)
SL 280 (129.059) (150 kW 05/1998 10/2001)

R170
SLK 200 Kompressor (170.445) (141 kW 10/1996 03/2000)
SLK 230 Kompressor (170.447) (142 kW 09/1996 03/2000)


tomant


Last edited by tomant; 04-09-2011 at 04:29 PM.
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