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-   -   Duty Cycle reading and questions...... (http://www.peachparts.com/shopforum/tech-help/158920-duty-cycle-reading-questions.html)

Merkey 07-19-2006 04:38 AM

Duty Cycle reading and questions......
 
Am I doing this right?
Testing and setting the Duty Cycle on a California spec 1988 300TE with Craftsman meter set to %.
Setup...
Key in, Ignition on, diagnostic set to solid LED by holding for 2 seconds and then again.....

Red into red on the meter and black into black or sensor plug on the meter...
Ok, on the car, first I plug the Red lead into socket pin 3 and the black into 2...

http://img.photobucket.com/albums/v2...yreading3e.jpg
Reads 14.8%....????


Reverse the wires... black to 3 and red to 2... reads 85.1% as it should for Cal spec car.

http://img.photobucket.com/albums/v2...yreading2e.jpg


Retest with red removed from 2....... no change?????

http://img.photobucket.com/albums/v2...yreading4e.jpg


Here is the reading using Black to 3 and red to 2... engine warmed up and running nice..... fluctuates about 50% +- 5ish.

http://img.photobucket.com/albums/v2...tyRunningE.jpg

Now, is this the right way to do it?
Is that reading about right?

I have not closed the charcoal canister connection because I dont know which one it is!

mctwin2kman 07-19-2006 10:06 AM

That is correct assuming the engine is not fully warmed up on the first pics. See the engine needs to be at 80C for proper setting and checking. Anything before that will be rich due to warmup phase. Also at first before the cat is warmed up to operating temp and the O2 is at operating temp the reading will be wrong. The O2 is ignored at first until it is warm and you will get no fluctuation and a static reading.

Merkey 07-19-2006 11:40 AM

First photos were with engine off and cold.

Last one is with engine running and 80deg plus showing.

yal 07-19-2006 12:17 PM

Correct with engine at operating temp.
But you want the red in pin 3 and the black in 2 or the black connected to a ground source like a shock tower bolt. You'll probably get around the same reading becuase your car is fluctuating around 50% anyway.

A264172 07-19-2006 12:32 PM

Quote:

Originally Posted by yal
...
But you want the red in pin 3 and the black in 2 or the black connected to a ground source like a shock tower bolt. ...

I don't think that is correct Yal... since he is getting the correct KOEO reading (85%) with that test configuration... that would be the way to run the test.

yal 07-19-2006 01:00 PM

Quote:

Originally Posted by A264172
I don't think that is correct Yal... since he is getting the correct KOEO reading (85%) with that test configuration... that would be the way to run the test.

Oh ok. Ignore me :)
But isn't that weird. I though pin 3 was the pin to read?

Mike Murrell 07-19-2006 01:42 PM

http://www.peachparts.com/Wikka/EngineControls

Mark M 07-19-2006 03:10 PM

Merkey,

At least you're somehow getting an 85% reading for your CA car!
I still can't get my LED to stay in continuous on mode.

In your picture #3, when you "Retest with red removed from 2.....no change???, is the red lead really not connected to anything?

In your picture #4, is the 46.6% at engine idle? What is this reading at idle and at 2,500 rpm? (should not differ by more than 10%)

Can you give me the MB and Bosch part # from off your ECU? (my CA '90 300te should have the same).

Next week, I will be taking mine to a local indi. He is going to allow me switch out my ECU with his wife's car. Should be interesting.

Mark

A264172 07-19-2006 03:17 PM

Quote:

Originally Posted by yal
Oh ok. Ignore me :)
But isn't that weird. I though pin 3 was the pin to read?

Agreed.
I haven't found a satisfactory answer as to why but I have the same circumstances when I read the 86'. It confused me quite a lot when I first started trying to diagnose an emmissions problem. Finally I reversed the pins and got 70% KOEO as a baseline. I have heard refrences to mercedes doing it backwards (maybe %-off instead of %-on) but I'm not sure to which years this applies.

:confused:

Mike Murrell 07-19-2006 08:23 PM

Might be interesting to try what's mentioned below in the "update" section of the post.

http://www.peachparts.com/shopforum/tech-help/56144-86-190e-2-3-no-signal-pin-3-diagnostic-port.html?highlight=pin

Interesting math is the following thread as well:

http://www.peachparts.com/shopforum/tech-help/71854-how-do-i-use-my-fluke-read-duty-cycle-2.html?highlight=pin+red+duty+cycle

I've been scratchin' my head all day on this one? Everything you read here indicates pin 3 is the port to put Mr. Red on. Apparently not.

Merkey 07-19-2006 11:49 PM

Ok... here is some info..
The Black Meter cable plugs into a port labeled "COM".
I assume that is why I get the correct 85% reading in KOEO.
I figured that if the 85% was showing, I was doing it right!

Mark: It was our other post that prompted me to post this... I was unsure if what I did and posted was correct... sorry it did not help you.
The red lead was not connected or grounded to anything... but if it is it still reads 85%.
Yes, the 46% reading was photographed at 85 deg running at idle...rolling around 45 to 55.... the 2500rpm was a little higher, but about 50ish.

Anyone have any thoughts on the Charcoal can purge line?
Would it effect the duty if I did not disconnect it?

mctwin2kman 07-20-2006 09:44 AM

Yes over 60 degrees there is a vacuum valve that opens thus opening the check valve to the purge canister. Thus making it able to suck air in once the throttle is opened. What is the problem with the purge canister.

Merkey 07-20-2006 11:33 AM

Mct... the problem is that I dont know which vac line it is to plug it and get a correct reading!
Any ideas?

Mark M 07-20-2006 02:43 PM

Quote:

Originally Posted by Merkey
Anyone have any thoughts on the Charcoal can purge line?
Would it effect the duty if I did not disconnect it?


Merkey,
What source instructs you to disconnect the purge line to get an accurate duty cycle?

Any chance that I can get those part #'s off of your ECU?

Merkey 07-20-2006 09:42 PM

Mark: From the Landis web page... Item 3.

Quote:

Testing, adjusting engine (Job 07.3-110)
1) Check all physical linkages including the air flow sensor plate for binding, etc. Ensure that there is no tension or pre-loading of the connecting rod which runs towards the front of the engine from the curved slot in the variable-fulcrum lever. That is the slotted lever just behind the injection distributor and to its right. The roller should rest in the curved slot lightly with no tension. If you have ever played with the lateral linkage which can adjust how sensitive the transmission is to kick-down, that adjustment may need attention. If it is too tight, fast idle will result.
2) Transmission in Park, air conditioner off, engine at operating temperature.
3) Detach the purge line at the electric switchover valve and seal. On my car, this valve is mounted on the inner wall of the left fender, adjacent to the ABS controller. The subject line is black tubing with white stripes
My son is out driving around this evening... where is the SN on the ECU?

Mark M 07-21-2006 12:06 AM

Quote:

Originally Posted by Merkey
My son is out driving around this evening... where is the SN on the ECU?

Remove the plastic shield behind the battery.

The ECU sits right behind that with a harness attached. The harness on mine goes off towards the center of the car. My unit was sitting behind an aluminum bracket. The Bosch number was easily visible and the MB part number was patially obscured by the bracket. I would provide a picture of mine, but I am getting some body work done and the car won't be avail till tomorrow or Saturday.

Thanks, Mark

Merkey 07-21-2006 02:05 AM

I will look on saturday then!

Merkey 07-22-2006 10:54 PM

Mark:
It was fun getting a shot of this but..... a few rotations and crops later...
Is this what you need?

http://img.photobucket.com/albums/v2.../CompcodeE.jpg

Mark M 07-23-2006 02:16 AM

Merky,

A great effort.
I have no idea what that is a picture of.
Do you have any reference shots to show the area you are viewing?

Merkey 07-23-2006 02:06 PM

LOL, yes...
Does this help?
Forground right is top of battery.... dunno what the cast aluminum housing is above that.... but you can see the corner of the Klima relay in the top right.
http://img.photobucket.com/albums/v2...d/CompPicE.jpg

Mark M 07-23-2006 04:56 PM

Merkey,

I am impressed.

To get a visible image of that tag on film was quite a feat. Unfortunately, I now see the folly of my ways. My assumption that we have similar cars with similar components is quite the leap. Your picture might as well be of a Ferrari F430 Spider.

I knew that the '88 and '90 300te had some differences, but I had no idea it related to every component under the hood.:uhoh:

I won't be getting my car back for a few more days, but when I do, I am going to trace every wire if I have to to find the gremlin :evil: that is preventing me from getting accurate duty cycle readings. My suspicion is still that the ECU is faulty, but I want to fully eliminate the wiring first.

Merkey 07-23-2006 06:59 PM

Mark: Sorry to hear that was no help!
Yep, digital camera acrobatics is my other job!
As I said in my 1st post... a little photo enhancement/Crop/Zoom works wonders!

crhenkel 08-08-2007 09:47 PM

Duty cycle readings incorrect
 
Ok so I am in pure hell. I have a very nice 1986 W201 2.3-16 and I decided after all the reading I did about duty cycle and CO setting to check mine out. SHe smelled a bit rich so I thought, hey, I'll do it the right way and buy the meter and test it. WRONG!
I have read everything on the forum about setting the CO by duty cycle and by EHA. I added it to what I already have learned and already knew and put it all together and still have no explaination at to why I cant get the readings correct. I cant even get the 70% or 85% to read indicating a Federal or California car with ingition on and engine off. When I do this simple test at the X11 diag connector on the drivers fender well, I used both the 2-3 pin setup and the 3-2 pin test. Red and black leads in 2-3 and then in 3-2 and neither shows 70 or 85 percent. Red in 3 and black in 2 shows 50.6% plain as day al day. Red in 2 and black in 3 shows 49.8 all day long. Using a different ground instead of the 2 pin gives the same results no matter what. I have a spare ECU computer, correct part and numbers for the car, an exact duplicate and a working pull. I swapped it and is shows the exact same values for duty cycle. If some one wants to tell me I have two bad ECUs that went bad wit the exact same resistance, go ahead, but I think the ECU is good. Can anyone clear this up?

When I start the car , the readings all go way in to the 90's and fluctuate from the initail 50% after the warmup period is over. The o2 sensor is new and the eha is relatively new and does not seem to leak. Other than the car exhaust smelling a bit rich, the car runs great. maybe the idle is a bit low, instead of 900-950 as I think the manual states, it might be in the 750-850 range. But, no stalling, easy starts col and hot, no overheating, ac works fine, etc....just screwy readings that match nothing I can read or hear from anyone else.

pmoinot 09-06-2007 04:55 AM

Christopher, have you done the 'key on engine off' duty cycle tests?

A264172 09-06-2007 09:57 AM

crhenkel, what is the build date of your car?
CD says 4/86 is the begining of fault recognition.


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