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  #1  
Old 08-27-2006, 11:21 AM
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Join Date: Sep 2004
Location: Wakefield, RI
Posts: 16
BAS Light

I'm also going to load test the battery which seems to be the original. I'm thinking the voltage my be dropping during starting and may set off the warning. I'll let you know what I find.
Thanks,
Steve Natale
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  #2  
Old 08-27-2006, 12:41 PM
ILUVMILS's Avatar
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Posts: 3,084
Quote:
Originally Posted by stevenatale View Post
I'm also going to load test the battery which seems to be the original. I'm thinking the voltage my be dropping during starting and may set off the warning. I'll let you know what I find.
Thanks,
Steve Natale
Checking the battery is a good idea. Strange things can happen when the voltage drops too much. Another thing to consider is adjusting the brake light switch instead of replacing it. The ESP control module looks at the brake light switch as well as the membrane travel sensor in the brake booster. It compares the two signals for plausability. Apparently, there's a timing issue between the two signals that can be resolved by shimming the (self-adjusting) brake light switch when it's installed. Simply depress the brake pedal and pull the plunger on the switch out to the limit of it's travel. Before releasing the brake pedal (which will adjust the switch), attach a 1.5mm spacer to the tab on the pedal that contacts the plunger. In the workshop we usually use a wire-tie, but I've seen guys use all sorts of things. With the spacer in place, release the pedal. This will cause the switch to adjust one extra "click". I've used this method many times to fix a few stubborn cars, with good results. Remember to remove the spacer when you're done. Let us know what happens.

Last edited by ILUVMILS; 08-28-2006 at 01:23 PM. Reason: Additional information
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  #3  
Old 08-28-2006, 12:56 PM
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Join Date: Sep 2004
Location: Wakefield, RI
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brake switch

Thanks for the tip. After I replace the AC compressor on our 1992 300te
4matic, I"ll play around with the switch. I'll let you know how it works out.
Steve N.

Last edited by stevenatale; 09-06-2006 at 06:51 PM.
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  #4  
Old 08-29-2006, 02:25 PM
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Join Date: Aug 2006
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Brake switch

99.9% of the time BAS and ESP malfunctions are the brake switch.
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  #5  
Old 09-06-2006, 06:46 PM
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Join Date: Sep 2004
Location: Wakefield, RI
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Battery replacement fixed BAS

Just replaced the original battery on our 1999 E320 and the BAS/ESP warnings went away.
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