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  #1  
Old 06-16-2009, 04:39 PM
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Everyone knows the benefits of aluminum body panels (lighter weight for equal dent resistance), but few know all the disadvantages. Compared with steel, the downside of aluminum is:
- it is harder to paint (adhesion).
- it is harder to weld and repair.
- it is harder to form in the factory (galling).
Looking at all that body panels must do, it seems that steel still rules.
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  #2  
Old 06-16-2009, 08:01 PM
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And then you can have plastics that don't do well with UV light, age, heat, etc.

Anybody remember those Cadillacs with the plastic pieces between the rear bumper and the body? They all rotted away.......

I know they use all sorts of artificial aging to see how the plastics will hold up over time, but I have seen plastics that were supposed to last 50 years, and held up less than 10 in Florida heat and sun.

If I had $80K to spend on a car, I'd buy a W126 for each day of the week.
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  #3  
Old 06-17-2009, 01:42 AM
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Quote:
Originally Posted by tinypanzer View Post
Anybody remember those Cadillacs with the plastic pieces between the rear bumper and the body? They all rotted away.......
Remember? I owned one, the piece of crap, a 1974, that gave me nuthin' but problems. That was first and last ghetto-cruiser Cadillac I bought new......the POS. What an embarrassing piece of crap it was.

The trunk-lid on my '83 300SD was definitely aluminum - that knew I for sure. The quarter panels and doors of my E300TD, I would surmise are steel. The trunk-lid may be steel, too.
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Last edited by Skid Row Joe; 06-17-2009 at 01:54 AM.
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  #4  
Old 06-17-2009, 05:43 PM
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Quote:
Originally Posted by Skid Row Joe View Post
The trunk-lid on my '83 300SD was definitely aluminum - that knew I for sure.

Only the SD was treated to the aluminum hood and trunk lid. Others continued to use steel.

Not sure about the late diesels (SDL and 350s).

Jim
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  #5  
Old 06-16-2009, 09:06 PM
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Quote:
Originally Posted by Kestas View Post
Everyone knows the benefits of aluminum body panels (lighter weight for equal dent resistance), but few know all the disadvantages. Compared with steel, the downside of aluminum is:
- it is harder to paint (adhesion).
- it is harder to weld and repair.
- it is harder to form in the factory (galling).
Looking at all that body panels must do, it seems that steel still rules.
Another problem is that dents are stretched, making it very difficult to remove a dent and return the part to its original shape.
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