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ds190 07-19-2012 12:07 PM

Quote:

Originally Posted by lorainfurniture (Post 2975200)
New evaporator, new dashpods, condenser, o-rings, txv,compressor, filled with ester and a whopping 3 full cans of r12. (12oz).

I vacuumed and charged with nitrogen 3+ times.


My aux fan is humming, my sight glass is clear, and have a 30 degree temp drop vs. ambient at the vent at idle.

This was my third attempt. finally got it right. My advice to others: If you are not going to do it 100% correct, you are just wasting your money.

It is 95 degrees, and I cant wait to get in my car again.


Thank you all for your valuable help. I would have never been able to do it without the knowledge of this site.

Where, when, and how much ester does one add?

Thanks.

Zulfiqar 07-19-2012 04:36 PM

Quote:

Originally Posted by engatwork (Post 2976147)
Mine is still in the shop waiting to be re-assembled. I knew that if I tore it down I would be swamped with customers cars and that is exactly what happened which is a good thing:).

so now you have your good luck charm down to a science, when business is slow - take apart your car.

Air&Road 07-19-2012 04:39 PM

Quote:

Originally Posted by engatwork (Post 2976147)
Mine is still in the shop waiting to be re-assembled. I knew that if I tore it down I would be swamped with customers cars and that is exactly what happened which is a good thing:).


Sounds like you've come up with a way to drum up business.:D

It's sort of like the rain maker I used to have. It was called a Haybine. Every time I would cut hay with it, as soon as it hit the ground the rain would come. I called it the rainmaker.

Air&Road 07-19-2012 04:42 PM

Quote:

Originally Posted by ds190 (Post 2976265)
Where, when, and how much ester does one add?

Thanks.


Determine the amount from the manual. Most are 6 1/2 or 8 oz. I think. If the system has been completely and thoroughly flushed everywhere, pour a few ounces in the evap, a few in the condensor, a dab in the compressor and a few ounces in the receiver.

If it has NOT been flushed, it's a guessing game. There are little disposable gadgets you can get to push onto a port and get an oil sample. You can get an idea with them if it is over or under charged with oil, but it's still a guessing game.

Hope this helps.

lorainfurniture 07-19-2012 11:03 PM

Quote:

Originally Posted by ds190 (Post 2976265)
Where, when, and how much ester does one add?

Thanks.

Honestly, I kind of winged it on the oil.

Someone can chime in the total volume, but what Larry says sounds right.

At first, I removed the compressor. From there, you remove the receiver/drier and you have that point separated the system in 2. I disconnect the large nut near the low side port, and pour acetone in it. Chase it out with compressed air.

Be Careful, because acetone eats paint.

Do the same on the condenser side as well. Just deposit the oil throughout the system, as in do not pour it all in one spot.

Then pump down, see if it holds, then start pumping nitrogen to check for leaks. I tested at 200psi. It will vary a little bit depending on ambient temp differences, so as long as it is +/- 3 psi it fine.

ds190 07-20-2012 12:52 PM

Yes, that does help
 
Quote:

Originally Posted by Air&Road (Post 2976493)
Determine the amount from the manual. Most are 6 1/2 or 8 oz. I think. If the system has been completely and thoroughly flushed everywhere, pour a few ounces in the evap, a few in the condensor, a dab in the compressor and a few ounces in the receiver.

If it has NOT been flushed, it's a guessing game. There are little disposable gadgets you can get to push onto a port and get an oil sample. You can get an idea with them if it is over or under charged with oil, but it's still a guessing game.

Hope this helps.

Compressor dead in my 300TE. PO converted it to r134, so I'm following the threads here to convert back. Two years ago I replaced all the pods, and evap isn't leaking per UV dye.

So new compressor, R/D & 2 switches, expansion valve, flush everything else, and add ester as directed.

Thanks.


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