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  #1  
Old 01-11-2014, 02:43 PM
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Join Date: Oct 2004
Location: Baton Rouge La
Posts: 2,632
stripped belt tensioner allen bolt

I had to replace the alternator on my m104 engine.

The belt tensioner hex bolt is stripped.... but I was able to get the alternator off by undoing those bolts and sliding the alternator out.

Welll, that doesn't work on the install. belt is too tight

Bottom line--- what is the best way to loosen and remove the stripped belt tension allen bolt? the stripped head is 10mm.

this looks like it's going to be a toughie.

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1989 300ce 129k
( facelifted front,updated tail lights, lowered suspension,bilstein sports, lorinser front spoiler, MOMO steering wheel, remus exhaust,stainless steel brake lines). (Gone)

1997 s320 154k (what a ride). Sold with 179k miles. Replaced with Hyundai Equus

1994 e320 Cabriolet 108k



1972 280se 4.5 153k Owned for 12 yrs, sorry I sold it


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  #2  
Old 01-11-2014, 04:16 PM
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Join Date: Oct 2004
Location: Baton Rouge La
Posts: 2,632
Quote:
Originally Posted by lee polowczuk View Post
I had to replace the alternator on my m104 engine.

The belt tensioner hex bolt is stripped.... but I was able to get the alternator off by undoing those bolts and sliding the alternator out.

Welll, that doesn't work on the install. belt is too tight

Bottom line--- what is the best way to loosen and remove the stripped belt tension allen bolt? the stripped head is 10mm.

this looks like it's going to be a toughie.

i figured it out...i took two pulleys off to get better access... just the front part of the allen head was stripped... i was able to lightly tap in the allen.. and break the bolt...

i am very fortunate there..
__________________
1989 300ce 129k
( facelifted front,updated tail lights, lowered suspension,bilstein sports, lorinser front spoiler, MOMO steering wheel, remus exhaust,stainless steel brake lines). (Gone)

1997 s320 154k (what a ride). Sold with 179k miles. Replaced with Hyundai Equus

1994 e320 Cabriolet 108k



1972 280se 4.5 153k Owned for 12 yrs, sorry I sold it


[/SIGPIC]
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  #3  
Old 01-12-2014, 12:41 AM
Home appliance genius
 
Join Date: Jul 2009
Location: cleveland
Posts: 1,160
Whenever I get a stripped Allen, I usually hammer in the equivalent Torx bit. It has worked every time.
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  #4  
Old 01-12-2014, 12:50 AM
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Join Date: Jan 2003
Location: east Tennessee (southeast USA)
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Quote:
Originally Posted by lorainfurniture View Post
Whenever I get a stripped Allen, I usually hammer in the equivalent Torx bit. It has worked every time.
Good advise! I have a stripped allen head on one of my rotor buttons on my W140... I may give it a try! It is in a tight spot however.
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  #5  
Old 01-12-2014, 01:08 AM
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Join Date: Jul 2009
Location: cleveland
Posts: 1,160
I use the Torx bits that attach to my 3/8ths drive ratchet. As long as you can get a good swing, it will mold itself into the stripped Allen head.

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