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  #1  
Old 04-14-2015, 02:31 PM
just-n-time's Avatar
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Unhappy fuel supply

ok I have had some trouble with the fuel system, first I had very little reading on my gauges, found a weak fuel pump, replaced both pumps and got a perfect reading/ 5.4 and 5.0, but now I am not getting any flow from the top of FD.

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  #2  
Old 04-14-2015, 03:05 PM
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Which year/car is this on?

I wonder if you've got a clog somewhere between the pumps and FD? Can you back trace the fuel lines and see where you do and do not have fuel?
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82 300SD 145k
89 420SEL 210k
89 560SEL 118k
90 300SE 262k RIP 5/25/2010
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  #3  
Old 04-14-2015, 05:27 PM
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Quote:
Originally Posted by JamesDean View Post
Which year/car is this on?

I wonder if you've got a clog somewhere between the pumps and FD? Can you back trace the fuel lines and see where you do and do not have fuel?
still working on the 91 190E 2.6 I have gone from two new F Pumps and check the fuel accumulator it is good, as i said we have 5.4 and 5.0 on upper and lower chambers yet not getting fuel to the injectors i have removed several lines from the top of the FD no flow, So i am thinking of the FPR I have pulled the line and had fuel pressure between the FD and the FPR no leakage at the vacuum side, so i have full flow to the fd. I am just a little confused.
Attached Thumbnails
fuel supply-fuel-190e-001.jpg   fuel supply-fuel-190e-002.jpg   fuel supply-fuel-190e-003.jpg  

Last edited by just-n-time; 04-14-2015 at 08:02 PM. Reason: pictures
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  #4  
Old 04-15-2015, 08:50 AM
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Hmm if you have full flow into the FD but not out of then I would hazard a guess that your FD is clogged up somehow. Can you try opening each of the output lines? Are all of them dry?
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(4/11/2020: Hi Everyone! I am still taking orders and replying to emails/PMs/etc, I appreciate your patience in these crazy times. Stay safe and healthy!)


82 300SD 145k
89 420SEL 210k
89 560SEL 118k
90 300SE 262k RIP 5/25/2010
90 560SEL 154k
91 300D 2.5 Turbo. 241k
93 190E 3.0 235k
93 300E 195k
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  #5  
Old 04-15-2015, 09:35 AM
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Quote:
Originally Posted by just-n-time View Post
still working on the 91 190E 2.6 I have gone from two new F Pumps and check the fuel accumulator it is good, as i said we have 5.4 and 5.0 on upper and lower chambers yet not getting fuel to the injectors i have removed several lines from the top of the FD no flow, So i am thinking of the FPR I have pulled the line and had fuel pressure between the FD and the FPR no leakage at the vacuum side, so i have full flow to the fd. I am just a little confused.
While the engine is cranking, are you pressing down on the plate to get fuel to the injectors? Does the plate move freely?
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Old 04-15-2015, 04:21 PM
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depresing the intake plate

Quote:
Originally Posted by slk230red View Post
While the engine is cranking, are you pressing down on the plate to get fuel to the injectors? Does the plate move freely?
I found that depressing the intake plate did send fuel to the injectors, trouble is i had it pushed down almost all the way. I had an extra coil so i changed it and i replaced the fuel regulator from my 420, no improvement. Adjustments to the fuel mixture tower dose not give fuel threw the injectors, only depressing the flapper valve will do that. Now this tells me that the fuel body is out of adjustment but for the life of me I cant figure out how that could be!
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Old 04-15-2015, 04:28 PM
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I am fairly certain that the M116 and M103 fuel pressure regulators are NOT compatible.

The only fuel body adjustment that I am aware of is the EHA.
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Cruise Control not working? Send me PM or email (jamesdean59@gmail.com). I might be able to help out.
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(4/11/2020: Hi Everyone! I am still taking orders and replying to emails/PMs/etc, I appreciate your patience in these crazy times. Stay safe and healthy!)


82 300SD 145k
89 420SEL 210k
89 560SEL 118k
90 300SE 262k RIP 5/25/2010
90 560SEL 154k
91 300D 2.5 Turbo. 241k
93 190E 3.0 235k
93 300E 195k
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  #8  
Old 04-15-2015, 06:08 PM
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compatibility

Quote:
Originally Posted by JamesDean View Post
I am fairly certain that the M116 and M103 fuel pressure regulators are NOT compatible.

The only fuel body adjustment that I am aware of is the EHA.
well I guess I better see if i can get one off ebay or the used parts forum.
EHA is the setting needed to get the .4 bar differential. top and bottom. then the tower adjustments set the 0+or minus. I know how all of that works. Yet to have lost all fuel and spark at one time has me very frustrated, I am going to re-install the original parts except for the coil. will keep posting as i go along.

Last edited by just-n-time; 04-15-2015 at 06:21 PM.
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  #9  
Old 04-16-2015, 03:25 PM
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compatibliy

the units are left 0 438 161 013 DR 0003
the unit on right 0 438 161 001 DR 0001
One is from my 420 sel and the 190E 2.6
Any one who might know please chime in, thanks.
Attached Thumbnails
fuel supply-compatiable-001.jpg   fuel supply-compatiable-002.jpg  
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  #10  
Old 04-16-2015, 11:35 PM
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Bosch 04 38 161 001 - Fuel Pressure Regulator is for M103 - 190E 2.6
Bosch 04 38 161 013 - Fuel Pressure Regulator is for M116 - 420SEL

In MB world they carry different part numbers as well:

Click images to enlarge.





The M103 and M116/7 operate at different pressures:
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Cruise Control not working? Send me PM or email (jamesdean59@gmail.com). I might be able to help out.
Check here for compatibility, diagnostics, and availability!

(4/11/2020: Hi Everyone! I am still taking orders and replying to emails/PMs/etc, I appreciate your patience in these crazy times. Stay safe and healthy!)


82 300SD 145k
89 420SEL 210k
89 560SEL 118k
90 300SE 262k RIP 5/25/2010
90 560SEL 154k
91 300D 2.5 Turbo. 241k
93 190E 3.0 235k
93 300E 195k

Last edited by JamesDean; 04-16-2015 at 11:45 PM.
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  #11  
Old 04-17-2015, 01:37 AM
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thank you james for the list of values they do answer my questions.
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  #12  
Old 04-17-2015, 02:39 AM
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The intake plate being deflected 5mm should take you from zero to 60mph quickly.
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  #13  
Old 04-17-2015, 09:37 AM
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Keep something in mind. In another post you say the plugs only fire one time for each cylinder and then the firing stops. If the ignition is not firing, the fuel pump(s) won't run either. I am beginning to think you have an ECU or EZL problem. I may be wrong (if I am, please let me know) but I believe the EZL will fire for 1 revolution and then the ECU takes over and tells the EZL when to fire or that it is OK to fire.
It has been a while since I have worked on one of these systems but I would start by checking for codes in the ECU to see if it is responsive.
Also, I seem to remember reading that the ECU can turn the fuel off for deceleration to conserve fuel and lower emissions. Maybe it will also turn fuel off if the ignition is not firing to keep the engine from getting flooded.
All of the above is just to get members thinking about other things that can be causing these symptoms.

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  #14  
Old 04-17-2015, 04:29 PM
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Glad to hear from you, yes it is true that the plugs only fire once and that is when you first try to crank the engine. now I hooked up my fuel gauge's today and wanted to see if the pumps are running in the cranking of the engine and they are. the fuel pressure stayed up. I am in the processes of trying to test the coil. I must say it is curious the way it all developed at once.
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  #15  
Old 04-18-2015, 01:41 PM
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today i took the fd off of the intake body, I found no broken parts. so i thought perhaps the fuel rod might be out of adjustment with the roller on the arm of the plate. I need to find out the adjustment measurements between the two,I know you have to back off the jam nut and reset the screw for depth of plunger but what is the gap measurement?

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