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  #1  
Old 03-24-2004, 08:25 PM
Evan's Avatar
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Location: Fairhaven MA
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Exclamation 300E Stalling when warm

I have performed a search but all the problems i have found seem to differ slightly and im wondering if the problem is in fact the OVP relay...

When i go out in the morning to start the car it starts right up, no problem or hesitation. I will drive it for my 30 minute commute to work then park the car,, When the engine is hot i can restart it no problem

Often times i have to leave about 1-2 hours later (engine mildly warm). However when i go out and try and start it this time it fires for a split second and then quickly dies

If i dont leave till hours later(5-6hours engine cold) , ill get in my car and it will start right up..

So my conclusion is that the engine has a hard time starting when it is just about warm, not when its cold or hot.. Is this the OVP relay or should i check something else?


Last edited by Evan; 03-25-2004 at 09:56 PM.
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  #2  
Old 03-24-2004, 08:33 PM
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It's not the OVP relay. I pretty much guarantee it. It has something to do with residual fuel pressure. As far as I know, no one on this forum has come up with a solution to this very common problem. Just spin the starter till you're sure it's running.

I still have the same problem, and a new OVP relay that was replaced for another reason.
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  #3  
Old 03-24-2004, 08:34 PM
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I cant replace anything to correct this? Surely there must be some fix,, the car was not designed to act like this
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  #4  
Old 03-24-2004, 08:44 PM
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I believe there's a check valve,possibly in the fuel pumps that maintains risidual pressure...maybe one of the techs can weigh in on this or perform search...FUEL CHECK VALVE,FUEL PRESSURE..ETC
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  #5  
Old 03-24-2004, 08:46 PM
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Yes anyone, Im tired of getting in my car and it false starting
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  #6  
Old 03-24-2004, 08:48 PM
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Starts, doesn't idle high enough, then cuts off 89 300sel..

I've jumped in on a lot of other conversations about this matter. This is where I posted about the problem, and didn't get anywhere.

I can tell you it isn't the airflow pot either, or a vacuum leak, or spark pluges, wires, cap, rotor, O2 sensor, ETc..

The link about residual fuel pressure is all anyone I'm aware of has ever come up with. And that isn't a solution, just a place to start looking.

If anyone has a solve.. I'm all ears.
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88 Wagoneer Slightly modified (Not for soccer moms)

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  #7  
Old 03-24-2004, 11:23 PM
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Location: Franklin, MA
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Damnit, I have the same exact problem!

My car, cold, it starts. Not very well, but it starts immediately and hesitates then slowly gets you to idle speed. I think I have a cold start valve issue here, and I'm ordering a temp sensor for the cold start valve as I applied voltage to the cold start valve and it seemed to open. Not sure how to check temp sensor though I did take it out, it shows 0.600 +/- 0.100 on either pin to ground and will not change with heat applied.

Anyway, when my car is hot and been sitting, I start it, it catches, I stop cranking when I hear it catch, and then it dies right away.

THEN, I have to crank it for like a solid 10 seconds before it starts to catch and then it SLOWLY hesitates and limps along for a few seconds before I get that stable idle like nothing is ever wrong. If I press the gas that speeds up that process (getting to a stable idle).

Oh yeah, I did find my OVR and checked the fuse, (was hoping it was blown), looks like new so no luck there...

Anyone PLEASE HELP!!!

-=>Raja.
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  #8  
Old 03-25-2004, 02:20 AM
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The OVP only operates when there is an alternator problem. It's sole function is to protect valuable and expensive electronics, such as the ABS computer, from higher than normal voltages. It does this by blowing the fuse when the voltage rises to an unsafe level, the zener diode inside conducts and the fuse blows. Bad solder joints inside this device need to be resoldered.

When having starting problems, check the basics first, plugs, wires, cap rotot, all that usual pesky stuff.

Resolder the fuel pump relay too, which causes problems after driving for a while. Vibration causes the solder joints to crack, eventually causing no current to flow to the fuel pump.

For resoldering the larger relay pins, I use my Weller 100/150 watt soldering gun. The smaller joints need the 25 watt pencil soldering iron.
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  #9  
Old 03-25-2004, 07:05 AM
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wbain5280

I have a new OVP relay with two fuses old one had only one.

Do you know what each fuse is connecting to /protecting my car i s260E Euros 1988.

Thanks in advance
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  #10  
Old 03-25-2004, 01:38 PM
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Location: Oakville, ON
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My car (94 W202) had the exact same symptoms as the ones described in this post (Cold start fine, but no hot start although it cranks fine).
A new OVP solved the problem.
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  #11  
Old 03-25-2004, 09:44 PM
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Re: Damnit, I have the same exact problem!

Quote:
Originally posted by rbort
My car, cold, it starts. Not very well, but it starts immediately and hesitates then slowly gets you to idle speed. I think I have a cold start valve issue here, and I'm ordering a temp sensor for the cold start valve as I applied voltage to the cold start valve and it seemed to open. Not sure how to check temp sensor though I did take it out, it shows 0.600 +/- 0.100 on either pin to ground and will not change with heat applied.

Anyway, when my car is hot and been sitting, I start it, it catches, I stop cranking when I hear it catch, and then it dies right away.

THEN, I have to crank it for like a solid 10 seconds before it starts to catch and then it SLOWLY hesitates and limps along for a few seconds before I get that stable idle like nothing is ever wrong. If I press the gas that speeds up that process (getting to a stable idle).

Oh yeah, I did find my OVR and checked the fuse, (was hoping it was blown), looks like new so no luck there...

Anyone PLEASE HELP!!!

-=>Raja.
That's not the "exact same problem". Not really anywhere close. And we are talking about two completely different fuel systems too..

Evan and I don't have a cold start issue, nor do we have to crank for a long time to start.. When warm, it just cuts off the first time, and starts, and runs perfectly the second time.
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92 Blown Buick Ultra Pimpmobile 220K and adding 1K per week

88 Wagoneer Slightly modified (Not for soccer moms)

04 Kia Sedona with every option... NICE
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  #12  
Old 03-25-2004, 09:51 PM
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Note to Evan..

If you want to try to solve your problem. Make the subject reflect you actual problem.. Most of tech. guys on this forum are sick of OVP relay questions, and won't even read it..
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89 300SEL Money Pit

92 Blown Buick Ultra Pimpmobile 220K and adding 1K per week

88 Wagoneer Slightly modified (Not for soccer moms)

04 Kia Sedona with every option... NICE
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  #13  
Old 03-27-2004, 06:34 AM
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Mine does the same thing. I have been playing with the fuel mixture adjustment--turned it counter clockwise and it definately made mine easier to start though not perfect yet. It is ten times better that it was though. My wife can actually drive the car now.
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  #14  
Old 03-27-2004, 09:44 AM
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Where is the fuel mixture adjustment?

Is that the hole in the top of the air cleaner?

Someone said to check AMP draw at the EHA and set it to 7 to 8ma. Is that the case?

I'm off to the junk yard this morning to see what other spare parts I can find....

-=>Raja.
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  #15  
Old 03-27-2004, 10:09 AM
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I assume that after it starts and dies you are able to immediately re-crank and start it??? If so there's nothing wrong with the car, but I suppose it could be called an idiosyncacy.

The problem with this starting condition is that you don't get full cold enrichment, but the engine is not "hot" so there is less than full fuel vaporization and the mixture is too lean to sustain ignition and combustion. BTW this "problem" is not unique to Mercs, but exists to one degree or another on many emission controlled engines. The poorest cold starting is usually at room temperature because this is where the EPA certification tests starts, and many engines are on the ragged edge of leaness. Since about 80 percent of emissions are generated in the first two minutes of this 45 minute certification test, OEs keep cold enrichment to an absolute minimum at near room temperature, and this can affect starting quality in warm weather or when the engine is just marginally "cold" as in this case.

The "fix" is to give it a little throttle just as the engine fires, and it should stabilize and run smoothly within a couple of seconds.

You can check the Lambda duty cycle and set it near the rich limit. This may mitigate the situation, but it would be a lot easier to just modify your operating habits than chase ghosts.

Duke

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