'75 240D - OM616 - Lift Pump Part Numbers & Parts

[AcIdBuRn]

Hey guys...

Well after searching the internet for a week... I still kept coming up empty on what "kit" or what parts were needed to rebuild

I first ordered the DGK-301 kit from my local bosch dealer but that is for the "T" valve 3 bolt pump.

I then read online that the DGK-306 which was supposed to be the ticket. Negative. That kit comes with the right valves but none of the seals were correct.

I called my bosch shop and I gave them the number on the pump...

FK/K22M13

That number was useless as they needed the 10 digit number. After some digging, I was able to find the actual part number

Bosch - 0 440 007 014

I called him back and he sent me a break down with all of the part numbers for this pump... and any Bosch dealer can get them. They do NOT offer a kit for this pump.

Break down:


Part Numbers:


Ive got the same for the Euro style pump which I'll post later...

-Chris

[AcIdBuRn]

Here is the same info for the Euro non-roller style 2 bolt pump..

Part number - FP/KG22M101 Bosch - 0 440 007 017



Part Numbers -


I also STRONGLY suggest going through these pumps if the car has been sitting for any length of time. The o ring on the "Pressure Spindle" fails and fills the injection pump with diesel fuel which will cause failure. $30 in parts now can save you $700+ on an injection pump rebuild.

-Chris

[gmog220d]

Thanks for posting all that. When I went through mine I missed the o-ring on the "Pressure Spindle". I'm go into pull it and replace that little guy.

[Left Coast]

Great work! Thanks indeed for posting that. Never seen it anywhere else. and a lot of people are going to find it useful.

[AcIdBuRn]

I'm glad I could help. If anyone needs others, I can get them as long as I have the 10 digit bosch number.

[maclaveau]

Hello,

Can you try this one: 0440 008 016 (FP/K22 MW3)?

Thanks

[Stretch]

Here are some links to help others looking for similar kit

OM617.951 and .952 Lift pump Repair kit W126.120 300SD W123.133 300D

1978 240D lift pump valves

Rebuild those lift pumps! OM616 OM617

http://www.peachparts.com/shopforum/vintage-mercedes/368673-w115-220d-240d-lift-pump-valve-rebuild-kit.html

Refreshing the fuel pump on an OM617 (European spec – non turbo)

[AcIdBuRn]

I'll call my guy Monday and see if I can get a break down on it as well.

[maclaveau]

Acidburn: I think the bosch # I gave you is wrong. A totally different lift pump comes up. Try 0 440 017 002

[gmog220d]

Thanks again for posting this information, Chris. Today I went to our local Bosch injection shop and got two o-rings for the Pressure Spindle (#16 in the diagrams you provided). The shop is Central Motive Power, Inc., in Albuquerque, NM. Joe Nickolls the fuel shop supervisor knows our older pumps well and is willing to help us out.

I got the o-rings for free and I also got a tour of the shop. They work on a bunch of modern systems but they still have all the tools and knowledge for working on the older pumps. The Bosch calibration machines and all their adapters are pretty danged cool. The injector pop testers they use are larger, beefier versions of the shade tree variety we see. Got to hear the soap box speech about the evils of biodiesel!

Cheers!

[Screwdriva]

Really useful thread. I have a UK spec '76 W115 240d which had the injection pump full of diesel. I'm guessing the lifter pump needs rebuilding but I'm not sure which pump kit I should source.

Is a part number located on the housing somewhere? Hoping I can learn which kit to source to rebuild it with.

Thanks!