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  #16  
Old 11-26-2008, 01:43 PM
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Quote:
Originally Posted by GaryF View Post
Cool, I guess the bottle holds the pressure at a steady rate for long enough to get a decent run.
Yes there is no problem - You only need to run it for about 30 sec to get a flow check - thats about 200cc . I use a cheap solvent for the test (Methyl hydrate or kerosene) and half fill the spray bottle. The small change in the volume does not cause a noticeable change in pressure.

I am going to insert a smaller container inside the sprayer for the Seafoam (considering it cost me an arm and a leg!) and use it to clean the inside of the injectors after I ultrasonic clean the whole thing (also in Seafoam).

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85 300D,72 350SL, 98 E320, Outback 2.5
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  #17  
Old 11-28-2008, 09:56 AM
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Looks good Graham if you are going to store the injectors for any amount of time run the kerosene or a kerosene diesel mix through them first, then seal them up. it stops them from rusting.
cheers
Barri
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  #18  
Old 11-28-2008, 04:23 PM
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Originally Posted by Gurunutkins View Post
Looks good Graham if you are going to store the injectors for any amount of time run the kerosene or a kerosene diesel mix through them first, then seal them up. it stops them from rusting.
cheers
Barri
Thanks barri,

I might actually install the injectors and start on the other set. Must go out and buy some tubing though.

Re our discussion about putting the yellow injectors in the 4.5L. I was checking my inbox and came across a message from you! It was regarding an eBay auction for a set of new yellow injectors. Auction is no longer available. Just wondered if you bought them? I think the seller was in Quebec.

On same subject, I came across a site where they are offering an injector kit that will improve the gas mileage on a 4.5L . Says to install their injectors and then make two small adjustments to the car!

It says: "8 injectors - Bosch increases fuel ecomony and power up to 25%
2 simple electronic adjustments to be done" . Cost is $885 which is not bad if they are Bosch. This is along the lines of what I was thinking of doing. Smaller injectors and adjust the MPS and ECU idle screw. It has this picture:
Attached Thumbnails
Djetronic pressure and injectors control-netcominjectors.jpg  
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85 300D,72 350SL, 98 E320, Outback 2.5

Last edited by Graham; 12-01-2008 at 09:30 AM.
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  #19  
Old 12-05-2008, 07:37 PM
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I took a picture of my test bench. That's a fancy name for this crude set-up (By the way, the injectors are actually better secured in the bottle cap!

Crude, I know, but it does work and it is easy to measure flow and observe the jet pattern. [/url]
Completed cleaning and testing injectors today. All injectors have similar spray patterns. Timing the flow, I was like a one arm paper hanger and I am sure errors occurred. I basically had to touch a wire against the battery terminal at exactly same time I started stop watch. It would also be much better to have a proper lab type measuring cylinder to measure volume collected. I had to make marks on masking tape, then measure volumes later using a rough measuring unit from our kitchen!

The upgrade for my "test bench" will be 4 graduated cylinders and I will fire 4 injectors at a time using a spare rail that I have. This way, it will be obvious if the flows are different. I don't care what the flow is exactly, so long as all are the same.

My results were (at ~28-31 psig):

328, 378,321,365,399,342,326,367 cc/min Average 353 cc/min. This is equivalent to 432 cc/min at 3 bar. Book value is about 485 cc/min depending on who you believe! So, my flows are on low side. Pressure gauge is suspect, but can't be that far out. Maybe I will re-clean the screens - They may be restricting the flow. There is also a 1/8" fitting on the brake reservoir cap that is in the line - it may cause some pressure drop before the injector. I should take that out of there!

I only used 8-10 sec intervals, so there was lots of room for errors!

Thanks to barri's advice about using a jig to install the pintle caps, that job went smoothly - Because injectors were warm from testing and caps cold from being in unheated workshop, I gave each cap about 20 sec shot with hot air gun before installing. They slipped on easily, but I did have to hammer them the last 1/8" or so.
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Last edited by Graham; 12-06-2008 at 10:59 AM.
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  #20  
Old 08-30-2009, 01:45 PM
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I am finally getting around to installing the cleaned injectors. I have the old ones out of the car. The replacement ones were stored in Ziplok bags after squirting a bit of WD-40 into them.

I tested the ones I have removed and found one that leaked a bit. That got me worrying about the "new" ones.

I had a small brainwave I hooked up my Mighty-Vac clone and found a hose that just fitted over the business end of the injector. Pulled about 25" vac and watched needle for a few minutes.

7 of the 8 cleaned injectors held vacuum with no drop. But the other one leaked down immediately. I hooked it to a battery and cycled the needle a few times. Tested again and it held vacuum.

I did same test on "old" injectors - They actually held fairly well, but there were slow leaks. Had to hold vacuum for 5-10 minutes to notice them.

Thought I would share this, because it is a quick and dirty way to survey a set of injectors for leaks. Should be about same as applying 14psig pressure.

PS: I am going to run some Seafoam through all the replacement injectors while cycling the needle, before I re-install them.

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