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Working around the climate control diaphragms
The '87 w124's have no passenger side airbags, so access to the ACC vacuum distribution block and the defroster's diaphragm is quite easy, by removing the glove box. Use a vacuum hand pump to diagnose open circuits. (an inexpensive and quite valuable tool to own!)
Elsewhere on this thread you'll see a link to a vacuum schematic and diagnostic steps for every possible setting. Take your time and write down your results.
I found that replacing just the defroster diaphragm and re-routing the center ones to the floor was quite effective in restoring usable function to the ACC system, albeit cheating a little. I capped off a couple of vacuum circuits that I abandoned. You can order the new diaphragms right from the shop forum sponsors - great value! Don't bother with rebuild kits - get new ones.
Removing the entire dash was more than I wanted to get into, so I simply abandoned the broken flap actuators that were difficult to access.
I drove my 1988 W124 wagon happily for another two or three years in this mode before selling it last year at 220K miles. Should have kept it. I loved that car.
Something to appreciate is the clever strategy of the engineers of this ACC system. The default of a total vacuum failure is to route all air to the defrosters - a good bet in cold climates! The default failure of the defroster control flap is to leave it wide open. You can still operate the car with a clear windshield even if your toes are cold, or hot.
Keep that nice car rolling!
Jerry
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