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Old 10-26-2009, 07:39 PM
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73Elsinore 73Elsinore is offline
'93 300E 2.8
 
Join Date: Nov 2004
Location: People's Glorious Revolutionary Democratic Socialist Collective of Kalifornia
Posts: 108
Quote:
Originally Posted by PanzerSD View Post
OR: for stubborn Phillips head or even stripped Phillips head screws. apply some valve grinding compound to the end of the screw drive then apply pressure and the grit in the compound will grip the screw and screwdriver and give you a better grab.
Here are a couple more tricks for knackered Phillips screws. Of course none of these will work every time and some are not appropriate for every application.

1. Use a Dremel with a cut-off wheel to cut a slot in the screw and then use a regular slotted screwdriver. Grind the screwdriver tip to exactly fit the slot you just cut. Yeah you have to sacrifice a screwdriver. Small price to pay.

2. Use an impact driver. Get a cheep one from Harbor Freight. They work terrific. You can also use the impact driver for trick #1, above.

3. Take a flat-headed punch and carefully use it with a hammer to 'hammer down' the distorted Phillips X to re-form it back into shape. THis only works so-so.

4. Use a chisel or Dremel to cut the head off flush and use a left-handed drill bit to drill the screw. This will usually remove the screw outright.

Use the impact driver combined with the valve compound and reforming the Phillips slots and I guarantee you the screw will come out.

These are all stock-in-trade for anyone who has ever worked on an old Japanese motorcycle...
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