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Old 01-06-2017, 10:52 PM
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Diseasel300 Diseasel300 is offline
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Join Date: May 2016
Posts: 6,031
Over the last year, things started happening to the car to get it back on track.

Immediately it was noticed that the turbo wasn't spooling at all. Out it came for rebuild. Discovered the boost line was completely rotten (crumbled when touched) and the E-clip on the wastegate rod was missing so the wastegate was stuck wide open.

Next was trying to get the engine running halfway decent. I tried many things, before finally determining that the injection pump had major problems. You can follow the saga in the 2 threads I had running at the time:

http://www.peachparts.com/shopforum/diesel-discussion/378230-1986-300sdl-shake-rattle-miss.html

http://www.peachparts.com/shopforum/diesel-discussion/380964-300sdl-ip-issues.html

In the interim, the head was pulled for inspection and to have new valve guides and seals installed. Head is the original #14 head and checked straight (no warpage) and showed no cracks. The engine wasn't consuming coolant or pressurizing the cooling system prior to head removal (and still doesn't to this day).

While the head was off, the tappets were disassembled and cleaned/refurbed and the chain tensioner got the same treatment. They were all gummed up with goop and needed it desperately. I'm happy to say that my tappets are all still quiet as a mouse.
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Current stable:
1995 E320 149K (Nancy)
1983 500SL 120K (SLoL)

Black Sheep:
1985 524TD 167K (TotalDumpster™)

Gone but not forgotten:
1986 300SDL (RIP)
1991 350SD
1991 560SEL
1990 560SEL
1986 500SEL Euro (Rusted to nothing at 47K!)

Last edited by Diseasel300; 06-19-2021 at 10:06 PM.
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