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Old 07-31-2004, 10:57 PM
morgantruce's Avatar
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Join Date: Oct 2003
Posts: 134
240D Hazard/turn signal FLASHER Repaired

My turn signals quit working yesterday. When I applied the lever, the right or left signal lamp would come on, but not flash. I pressed the Hazard lamp button to the rear of the gear shift---nothing!

I thought, "Oh well, I just replace a $4 flasher and I'll be back in business!" I soon found out that the required Bosch flasher/switch costs close to $100. Figuring I had nothing to lose, I removed the flasher/hazard switch combo unit from its wiring harness and put it on my bench. I carefully pried it open, noting what parts go where. I disassembeled it as far down as the circuit board. The relay was still below the board---which I could see through a hole. I decided to leave the board in place. Then I squirted a bunch of WD-40 down the hole in all directions. Then I sprayed all the contacts---which stick upwards towards the button.

Reassembly was easy---carefully tuck the contacts up into the swich assembly after installing the two button springs. Do not attempt to install the two spring steel slips which hold the assembly in the console----they can more easily be added later. After it snapped together, then I installed the clips.

I then installed the flasher back in the car----and it works perfectly!

This item may cost near a hundred bucks to replace----but it can be opened, cleaned, and put back into operation.

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1977 Mercedes 240D. 4-speed transmission. Windows, A/C, and sunroof: all manual. Medium Red. 204K miles.
1988 Subaru GL wagon. Dual range 5-speed 4X4. Daily driver w/ twin parts car.
1994 Subaru Loyale wagon. 5-speed 4x4
1966 International 3/4 ton 4X4 truck. Ooh yeah!
1952 Ferguson TO-35 farm tractor.
1984 Snapper rear engine riding mower. Just like Forest Gump.
1988 Nimble 20 sail boat
--Older stuff is built better--
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Old 08-01-2004, 10:38 AM
oldnavy's Avatar
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Join Date: Apr 2004
Location: SwampEast MO
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Don't know where you're pricing the switch at, but the first place I looked on the internet had it in stock for $17.07 and it's made by Hella. The Dealer wanted $28 (list was $42 if I remember correctly) for the switch last month when I inquired about it after mine started acting up. It wasn't making the left side flash when I turned them on. I still haven't replaced the switch, maybe after the hot muggy summer is over and I don't have to work in 95* plus heat with the humidity even higher.
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'10 Chrysler T&C Stow-N-Go White. Grandpa's ride.

'13 Chrysler 200 Touring Candy Red. Grandma's ride.

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  #3  
Old 08-01-2004, 11:46 AM
morgantruce's Avatar
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Fastlane


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Old 08-01-2004, 12:16 PM
oldnavy's Avatar
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Location: SwampEast MO
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Man what a jump in price for '81 and below. I didn't think about there being any difference in switch used in the 6 year production run of the 123 model 240D, I sometimes forget that mfg's make all kinds of running changes in same model and even same years at times. Glad mine is less then $20 shipped.

$19.38 at FastLane.

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'10 Chrysler T&C Stow-N-Go White. Grandpa's ride.

'13 Chrysler 200 Touring Candy Red. Grandma's ride.

Age and cunning will always over come youth and vigor.

Last edited by oldnavy; 08-01-2004 at 12:23 PM.
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  #5  
Old 12-21-2021, 05:18 PM
240D Speedster
 
Join Date: Jul 2021
Location: Salt Lake City, UT
Posts: 77
For anyone reading this, the $19.38 fastlane mentioned here is the switch only, on later models the switch doesn't include the relay, the relay is separate and can cost $100+ from the dealer

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1983 240D Manual Transmission
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