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EGR Bypassed! E300D 1996
I'm pleased to report success on the bypass of my EGR today. I bought a new EGR tube from MB. I then cut off the lower 1.5 inches of it. I turned a stainless steel plug exactly the Internal diameter of the tube and pressed it in. I then made multiple little cuts in the tube's end and bent them over and sealed the exhaust side with High temp silicone sealant.
For the EGR valve side. I made a plug on the lathe and bored it 3/4 part way and 7/8" on the other side. It too was pressed into the tube and the little air filter was pushed into the stainless adapter. I retained the old tube for inspection purposes. It drives much better and NO CODES are generated! I've attached photos of the plugged exhaust manifold, Filter and filter stainless adapter. All turned on my Monarch lathe! Last edited by Bodgit2; 05-01-2005 at 09:56 PM. |
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Nice job.
Be even more helpful if you referenced the vehicle for other members to consider. |
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Sorry E300D 1996 OM606
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Any chance you will make it for other 606 people like myself? Also how much would you want for it if you did? I have a 99 E300 606 motor which is pretty similar to yours.
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01 Ford Excursion Powerstroke 99 E300 Turbodiesel 91 Vette with 383 motor 05 Polaris Sportsman 800 EFI 06 Polaris Sportsman 500 EFI 03 SeaDoo GTX SC Red 03 SeaDoo GTX SC Yellow 04 Tailgator 21 ft Toy Hauler 11 Harley Davidson 883 SuperLow |
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Quote:
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Quote:
I do not think it is possible on the turbo, i have tried and the MAF senses that air flow is not reduced when the EGR is supposed to open and then cuts turbo boost. I would imagine the non turbo 606 does not have an MAF is this correct? If someone finds a way to do away with the EGR on a 606 turbo i would be very interested. McCool300TD
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1988 190E Sold 1996 C230K Sport Sold His: 98 E300TD Estate, 7 seater, Avantgarde, Silver, Black cloth, parameter steering, dipping rvm, folding mirrors, rain sensing wipers, pentagon tints, 17" Elegance wheels. 298K Hers: 93 300TD, 7 seater, Grey MB Tex pearl blue metallic, 15" 8 hole alloys, OTG, Cruise, not much else 220K |
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Quote:
Maybe speedtuning USA can figure a way to bypass it electronically.
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01 Ford Excursion Powerstroke 99 E300 Turbodiesel 91 Vette with 383 motor 05 Polaris Sportsman 800 EFI 06 Polaris Sportsman 500 EFI 03 SeaDoo GTX SC Red 03 SeaDoo GTX SC Yellow 04 Tailgator 21 ft Toy Hauler 11 Harley Davidson 883 SuperLow |
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