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  #1  
Old 11-09-2005, 08:47 AM
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Join Date: Sep 2005
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300D starter solenoid question

How does it come apart?? After removing the two nuts (ok 4) on the wire connection posts, shouldn't the "cap" come off? I am trying to clean the contacts etc.
Thanks
Nat

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  #2  
Old 11-09-2005, 03:35 PM
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Are the internal contacts not cleanable? I thought I had read that some clean them with good results....?
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  #3  
Old 11-09-2005, 07:46 PM
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I still don't see how it comes apart!
It looks to me like the metal edge of the housing is rolled over the rear cap preventing iit from coming off, no?
Anyone?
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1983 Mercedes 300D turbo
1972 Kawasaki H1 500 Mach III
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1942 Old Town sailing canoe
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  #4  
Old 11-09-2005, 10:19 PM
I miss my MBZ
 
Join Date: Feb 2003
Location: Cincinnati, OH
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FWIW, I've never had a 5cyl starter in my hand, but I've "redneck rebuit" my 240D and a stack of VW starters...

The solenoid has 2 or 3 phillips screws (about as long as the solenoid itself...) screwed in the "front" (gear/pinion end) of the starter housing...

The starter is in 3 big parts - the solenoid (which is the back, contacts and sides of the solenoid cylindrical shape). There is a "front casing" (all my terms only...) that has the lever, the front motor bearing and the solenoid bolts to this using 2 or 3 screws as defined above.

you will probably need an impact driver to get those screws out (or, they'll break...). The solenoid body should come off but they are normally corroded in place, so plan on using a hammer (beat it free) or wedge to pry the solenoid "back" away from the "front casing".

Sorry if I'm not helping... I cant get a fixed width font to ASCII with.

-John
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  #5  
Old 11-09-2005, 10:30 PM
I miss my MBZ
 
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Okay, maybe this will help
Attached Thumbnails
300D starter solenoid question-starter-help.gif  
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  #6  
Old 11-10-2005, 09:14 AM
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Join Date: Sep 2005
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To clarify, I have the solenoid off the starter motor, But want to *open* the solenoid. Does it?
Can you buy the solenoid only from somewhere? I have not managed to find a source.
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1942 Old Town sailing canoe
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  #7  
Old 11-11-2005, 10:29 AM
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Join Date: Sep 2005
Location: Vermont
Posts: 52
Thanks, after looking around a bit, I decided that sevicing it was not an easy project, and I could buy a new solenoid locally for $45, so I did.
They are availible online for as low as $28 it seems.

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