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#1
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Questions for a transmission person...
I got the Superior shift kit today for my 300D - really just a bunch of springs. The instructions say to remove the valve body. What does that entail? I'd like to be at least somewhat prepared for when I go in there. It all has to be done with the car on ramps - in the cold.
The kits says it addresses hard 1-2 shifts and has 2 settings each - depending on springs used - for firming up 2-3 and 3-4 shifts. Acording to the instructions, the K-2 is for the 3-4 shift. There is also a fairly complete adjustment section and the kit includes a T to measure the vacuum. I can't wait to try it, hopefully this weekend. Any advice is appreciated!
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1984 300Sd 210k Former cars: 1984 300D 445k (!!) (Strider) Original (and not rebuilt) engine and transmission. Currently running on V80 ( 80% vegetable oil, 20% petroleum products). Actually not, taking a WVO break. 1993 300d 2.5 275k. Current 120/day commuter 1981 300SD 188k (Hans) Killed by a deer |
#2
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Yes it must be done on ramps or jack stands. Please be careful with the valve body. That is the brain of the tranny and MUST be kept hospital clean. Do not use cotton rags to clean any internal part of the tranny. They leave an increadible amount of lint and will clog it up. Use paper towels to do any wiping, but still be careful.
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1981 300D 147k 1998 VW Jetta Tdi 320k 2001 Dodge Ram 2500 141k 1979 300D 234k (sold) 1984 300D "Astor" 262k(sold) Mercedes How-To and Repair Pictorials I love the smell of diesel smoke in my hair |
#3
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Thanks DG. What does it take to get the valve body out? Will it be obvious?
I guess dropping it in the sand and leaves is a bad idea...
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1984 300Sd 210k Former cars: 1984 300D 445k (!!) (Strider) Original (and not rebuilt) engine and transmission. Currently running on V80 ( 80% vegetable oil, 20% petroleum products). Actually not, taking a WVO break. 1993 300d 2.5 275k. Current 120/day commuter 1981 300SD 188k (Hans) Killed by a deer |
#4
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Dropping the valve body
Not sure what's involved in your particular trans, but I just replced the one in my wife's 95 E320 wagon. After you drain and drop the pan and let things drain for a while. The valve body I removed had 15 bolts. 3 were different from the others (so pay attention to which bolt(s) come from where). After all of the bolts were removed, it dropped right down. There are some very small parts in the top of the valve body . The previous post was correct, you need to have a clean environment to work in.
Good Luck, Todd 83 300SD 353k 85 E320 Wagon 150k |
#5
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I would recommend you steam clean the bottom of the transmission and surrounding areas before doing the job. As it was mentioned before you must have a clean environment when working on the valve body. I would as highly recommend having some sort of transmission manual to work on the valve body. There are many balls and springs within it as certain bolts that need to be removed when disassembling. I think half the expense, if not more, of a rebuild charged by a shop is related to the valve body.
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DJ 84 300D Turbodiesel 190K with 4 speed manual sold in 03/2012 |
#6
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Quote:
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'82 300SD - 361K mi - "Blue" "Good judgement comes from experience. Experience comes from bad judgement." listen, look, .........and duck. |
#7
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If you have a source, l have found medical lap sponges make a great lint-free wiper. My wife (equine surgery resident) gets unused leftovers from work (once the pack is opened, they are no longer sterile and can't be used). They soak up a lot of oil/water/whatever and leave no residue behind.
A google search for lap sponges turns up quite a few supply houses from which they can be purchased.
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Keep everything as simple as possible-but no simpler--Albert Einstein |
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