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need help with belt tensioner and alternator. PLEASE!!
ok, so the alternator in the 300 is most likley dead. anyone know how to get the tensioner off so i can get the alternator off? i have the back bolt off but the tensioner thing is keeping it from comming out. its probably really easy, but im at a loss and the haynes manual says nothing about it
thanks!!
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1983 Euro 240D 277K 2016 Mazda 6 Coming Soon, 2013 Mercedes E350 Bluetec Formers: 2012- Mazda 3 2007 Outlander- complete pile 1995 E300 Diesel 208K 2007 VW Passat 2.0T 63K SOLD 2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K 2009 Lexus RX350 9061 miles. Sold 04/09 2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000 2003 Infiniti I35 58K Sold 1984 300 turbo diesel 222K |
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I don't understand how your belt tensioner is stuck. Mine just unscrews all the way out. Could you elaborate a little more?
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Two bolts hold alternator on. Regular bolt on bottom removed. Cannot figure out how to remove upper / tensioner bolt. I have un-screwed tensioner all the way (bolt is no longer engaged with tensioner nut) but alternator will not move any further in so that I can slide tensioner bolt up and free of the tensioner nut bracket.
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1983 Euro 240D 277K 2016 Mazda 6 Coming Soon, 2013 Mercedes E350 Bluetec Formers: 2012- Mazda 3 2007 Outlander- complete pile 1995 E300 Diesel 208K 2007 VW Passat 2.0T 63K SOLD 2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K 2009 Lexus RX350 9061 miles. Sold 04/09 2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000 2003 Infiniti I35 58K Sold 1984 300 turbo diesel 222K |
#4
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It sounds like you have something different than I do! I wish you had a picture to post so I could get a better look at what you got going on. On mine, once the tensioner bolt is removed, there is nothing to hold the bolt back onto the bracket.
Last edited by Knightrider966; 12-16-2006 at 09:51 PM. Reason: Misspell |
#5
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You may have to remove the entire bracket to get the alternator off. There are only 3 bolts holding the bracket assy to the motor and they should all be removable with the alternator on.
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here is a picture
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1983 Euro 240D 277K 2016 Mazda 6 Coming Soon, 2013 Mercedes E350 Bluetec Formers: 2012- Mazda 3 2007 Outlander- complete pile 1995 E300 Diesel 208K 2007 VW Passat 2.0T 63K SOLD 2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K 2009 Lexus RX350 9061 miles. Sold 04/09 2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000 2003 Infiniti I35 58K Sold 1984 300 turbo diesel 222K |
#7
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Shouldn't it just pull out towards radiator?
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Jimmy L. '05 Acura TL 6MT 2001 ML430 My Spare Gone: '95 E300 188K "Batmobile" Texas Unfriendly Black '85 300TD 235K "The Wagon" Texas Friendly White '80 240D 154K "China" Scar engine installed '81 300TD 240K "Smash" '80 240D 230K "The Squash" '81 240D 293K"Scar" Rear ended harder than Elton John |
#8
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let me check agian
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1983 Euro 240D 277K 2016 Mazda 6 Coming Soon, 2013 Mercedes E350 Bluetec Formers: 2012- Mazda 3 2007 Outlander- complete pile 1995 E300 Diesel 208K 2007 VW Passat 2.0T 63K SOLD 2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K 2009 Lexus RX350 9061 miles. Sold 04/09 2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000 2003 Infiniti I35 58K Sold 1984 300 turbo diesel 222K |
#9
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i cant get it to pull out at all
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1983 Euro 240D 277K 2016 Mazda 6 Coming Soon, 2013 Mercedes E350 Bluetec Formers: 2012- Mazda 3 2007 Outlander- complete pile 1995 E300 Diesel 208K 2007 VW Passat 2.0T 63K SOLD 2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K 2009 Lexus RX350 9061 miles. Sold 04/09 2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000 2003 Infiniti I35 58K Sold 1984 300 turbo diesel 222K |
#10
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I think you need to actually remove the tensioner bracket- It's been a while bit I think there are 2 bolts above the alternator and the tensioner itself is bolted to the bracket or maybe the block. look for those bolts.
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#11
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i only see one bolt, and then the tensioner bolt. both of which are off
i forgot to mention. THis is a DOUBLE pully system. Im not sure if this makes a differance, but the alternator has 2 pullys on it for the 2 belts that go on it
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1983 Euro 240D 277K 2016 Mazda 6 Coming Soon, 2013 Mercedes E350 Bluetec Formers: 2012- Mazda 3 2007 Outlander- complete pile 1995 E300 Diesel 208K 2007 VW Passat 2.0T 63K SOLD 2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K 2009 Lexus RX350 9061 miles. Sold 04/09 2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000 2003 Infiniti I35 58K Sold 1984 300 turbo diesel 222K |
#12
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It's been a while since I worked on one like that but I seem to recall a bolt that attaches the alternator to the tensioner bolt assembly.
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1977 300d 70k--sold 08 1985 300TD 185k+ 1984 307d 126k--sold 8/03 1985 409d 65k--sold 06 1984 300SD 315k--daughter's car 1979 300SD 122k--sold 2/11 1999 Fuso FG Expedition Camper 1993 GMC Sierra 6.5 TD 4x4 1982 Bluebird Wanderlodge CAT 3208--Sold 2/13 |
#13
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There are two through bolts that have to be removed, you may miss the bottom one. I think it is a 14 mm socket or wrench that will unscrew the tensioner to loosen it (in your picture). My altenator was a tight fit into the slot in the block, was not easy to move. You may have to force it up to loosen the belt after you remove the two bolts that hold the altenator onto the block. Move it in a way that will loosen the belt. The nut that you see on the tensioner will unscrew and can be removed from the screw. That bolt and the screw that acts as the tensioner is a $35.oo item. Good luck.
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1982 240D Euro Stick 4 |
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ok, first there are three bolts on the back of the alternator that must be loosened before any alternator adjustment can be made.
second, if you are trying to remove the alternator altogether, you're gonna have to remove a ton of shields and such. I would start with a cleaning of the area. that is covered in oil, making it hard for you to work on, and hard to see the bolts. you know you have an antifreeze leak also right? anyway, one bolt is at the outboard lower position on the alt. one on the other end of the bolt that has the adjuster screw built in. and the third is all the way against the block on the bracket. John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#15
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It is easier to remove the upper adjusting bracket. At the very top of the alternator, from behind is another bolt. This is what holds the alternator adjusting bracket to the engine. Unbolt it an the alternator and upper bracket will come out.
Go here for a diagram from the parts manual. Scroll down. http://www.peachparts.com/shopforum/showthread.php?t=155908&highlight=alternator+bolts+dave In the post notice the comments after my post. The Mercedes parts manual shows the bolts "backwards" As so many guys pointed out. Dave
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1970 220D, owned 1980-1990 1980 240D, owned 1990-1992 1982 300TD, owned 1992-1993 1986 300SDL, owned 1993-2004 1999 E300, owned 1999-2003 1982 300TD, 213,880mi, owned since Nov 18, 1991- Aug 4, 2010 SOLD 1988 560SL, 100,000mi, owned since 1995 1965 Mustang Fastback Mileage Unknown(My sons) 1983 240D, 176,000mi (My daughers) owned since 2004 2007 Honda Accord EX-L I4 auto, the new daily driver 1985 300D 264,000mi Son's new daily driver.(sold) 2008 Hyundai Tiberon. Daughters new car |
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