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  #1  
Old 06-13-2007, 01:42 AM
stcbenz83's Avatar
Mercedes Euro 240D
 
Join Date: Mar 2006
Location: Louisville, KY
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Unhappy Needing some help please

My problem just happened today. What happens is that the clutch pedal is getting lower and lower to the point now were it goes half way "free-falling" (like a loose pedal) with no feeling so to speak. Also now my grab point is extremely low. The clutch starts grabbing when im maybe a half inch off the floor. Before this happened, it use to half to go up halfway before it would grab. I looked at the master cylinder (which was replaced last year) and the slave, and both apear NOT to be leaking.....


So im in a bind. I use this car as my DD and the probelm seems to be getting worse, and fast.

Any input please on what the problem is or any ideas

thanks

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1983 Euro 240D 277K
2016 Mazda 6
Coming Soon, 2013 Mercedes E350 Bluetec
Formers:
2012- Mazda 3
2007 Outlander- complete pile
1995 E300 Diesel 208K
2007 VW Passat 2.0T 63K SOLD
2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K
2009 Lexus RX350 9061 miles. Sold 04/09
2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000
2003 Infiniti I35 58K Sold
1984 300 turbo diesel 222K
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  #2  
Old 06-13-2007, 02:31 AM
stcbenz83's Avatar
Mercedes Euro 240D
 
Join Date: Mar 2006
Location: Louisville, KY
Posts: 1,056
Bump, Cause im real desperate
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1983 Euro 240D 277K
2016 Mazda 6
Coming Soon, 2013 Mercedes E350 Bluetec
Formers:
2012- Mazda 3
2007 Outlander- complete pile
1995 E300 Diesel 208K
2007 VW Passat 2.0T 63K SOLD
2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K
2009 Lexus RX350 9061 miles. Sold 04/09
2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000
2003 Infiniti I35 58K Sold
1984 300 turbo diesel 222K
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  #3  
Old 06-13-2007, 03:38 AM
toomany MBZ's Avatar
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Location: central Va
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A friend has a '79 Euro CD with a manual, he has to bleed system every now and again. Has gotten good and fast, yet highly annoying. Sorry I can't help, other than sympathize. May have to spend the BUX.
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  #4  
Old 06-13-2007, 10:24 AM
stcbenz83's Avatar
Mercedes Euro 240D
 
Join Date: Mar 2006
Location: Louisville, KY
Posts: 1,056
and how do you bleed the clutch? hook a hose up to the front brake and slave cylinder?



why would this happen just allof a sudden?
__________________
1983 Euro 240D 277K
2016 Mazda 6
Coming Soon, 2013 Mercedes E350 Bluetec
Formers:
2012- Mazda 3
2007 Outlander- complete pile
1995 E300 Diesel 208K
2007 VW Passat 2.0T 63K SOLD
2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K
2009 Lexus RX350 9061 miles. Sold 04/09
2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000
2003 Infiniti I35 58K Sold
1984 300 turbo diesel 222K
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  #5  
Old 06-13-2007, 10:34 AM
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The first thing you need too do is go out and make sure the AFT section of the brake fluid reservoir has fluid in it. Its hard too see, look close. Then pull back the carpet under the brake & clutch pedal and reach up and feel the hard line that goes to the clutch master cylinder, is it wet? which would indicate a leak. look for brake fluid under the carpet also.
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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  #6  
Old 06-13-2007, 10:40 AM
stcbenz83's Avatar
Mercedes Euro 240D
 
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Quote:
Originally Posted by Stevo View Post
The first thing you need too do is go out and make sure the AFT section of the brake fluid reservoir has fluid in it. Its hard too see, look close. Then pull back the carpet under the brake & clutch pedal and reach up and feel the hard line that goes to the clutch master cylinder, is it wet? which would indicate a leak. look for brake fluid under the carpet also.
checked brake fluid- was a little low and filled it. No leaks by the master or slave cylinders. carpet and floorboard is dry by the master cylinder.
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1983 Euro 240D 277K
2016 Mazda 6
Coming Soon, 2013 Mercedes E350 Bluetec
Formers:
2012- Mazda 3
2007 Outlander- complete pile
1995 E300 Diesel 208K
2007 VW Passat 2.0T 63K SOLD
2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K
2009 Lexus RX350 9061 miles. Sold 04/09
2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000
2003 Infiniti I35 58K Sold
1984 300 turbo diesel 222K
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  #7  
Old 06-13-2007, 10:47 AM
MattBelliveau's Avatar
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How old is the clutch (plate, etc.)? I would check your slave cylinder again, for that's what it sound like to me. Could also just be your cable slipping (not sure if that's possible on these cars).
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  #8  
Old 06-13-2007, 10:56 AM
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Sounds like your master cylinder has given up. A bad master cylinder may not leak any fluid, but will often allow air in leading to exactly the behavior that you describe.
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  #9  
Old 06-13-2007, 11:01 AM
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Sounds like an issue with the master, to me. There is a goofy adjustment on the link where the master cylinder rod connects to the clutch pedal. It is an eccentric pin, and it controls where the piston in the master cylinder rests in the bore at the "pedal up" position. If it is positioned such that the port to the reservoir is closed off, it can't get re-filled with fluid.
Since you had it replaced a while back, I suspect that the guy who did it did not get this adjustment right. It's kind of a peculiar thing to do, but not really hard, and should respond to a little trial and error.
Bleed it as well, of course. This is done at the slave.
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  #10  
Old 06-13-2007, 11:02 AM
stcbenz83's Avatar
Mercedes Euro 240D
 
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MattB
I dont think these cars have cables as they are hydrolic, but im thinking it could be the slave cylinder.

the plate and disk are kinda old and are due for replacment by fall (although it does not slip yet) However for the car just to randomly do this, it leads me to believe that air is in the system


The master cylinder is only a year old.... could it go bad that fast?? ALso the clutch and everything were working fine before yesterday. THink a wrong adjustment could have something to do with it just randomly giving out?
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1983 Euro 240D 277K
2016 Mazda 6
Coming Soon, 2013 Mercedes E350 Bluetec
Formers:
2012- Mazda 3
2007 Outlander- complete pile
1995 E300 Diesel 208K
2007 VW Passat 2.0T 63K SOLD
2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K
2009 Lexus RX350 9061 miles. Sold 04/09
2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000
2003 Infiniti I35 58K Sold
1984 300 turbo diesel 222K
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  #11  
Old 06-13-2007, 11:11 AM
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Hydraulic components can fail internally without a sign of external leakage. In other words, either the master or slave cylinder will not hold fluid pressure internally, but the external seals are fine.

If you don't want to replace/rebuild both, I would try to bleed the slave cylinder. If no fluid comes out, then suspect the master cylinder. If fluid comes out, then either the slave is shot, or the master cylinder is able to build a moderate amount of pressure, but not enough to actuate the clutch.

In my experience with hydraulic clutches, the slave is usually the first to go. If you can source rebuild kits, I would do both of them though.
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  #12  
Old 06-13-2007, 11:16 AM
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Quote:
Originally Posted by stcbenz83 View Post
MattB
I dont think these cars have cables as they are hydrolic, but im thinking it could be the slave cylinder.

the plate and disk are kinda old and are due for replacment by fall (although it does not slip yet) However for the car just to randomly do this, it leads me to believe that air is in the system


The master cylinder is only a year old.... could it go bad that fast?? ALso the clutch and everything were working fine before yesterday. THink a wrong adjustment could have something to do with it just randomly giving out?
You are correct, no cable and it wouldn't just "come out of adjustment" as with the eccentric and since you just had the master replaced, I'm guessing "slave", which is an easy replacement.
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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  #13  
Old 06-13-2007, 11:30 AM
stcbenz83's Avatar
Mercedes Euro 240D
 
Join Date: Mar 2006
Location: Louisville, KY
Posts: 1,056
Yea i was thinking slave Cause i do hear that the slave is the first to go and since ive replaced my master before, but never my slave, im guessing that the problem.


It still holds enough pressure to be driveable (which i have to do today for work) but its really low and the grab point is very low also


Bleeding the slave, do you hook up a line going from the front brake to the slave cylinder and realese the bleeeding screw and remove the resivour cap to let the air escape?
-or-
What is the proper way to bleed the clutch, im sure ive done it before, but just making sure on the process
__________________
1983 Euro 240D 277K
2016 Mazda 6
Coming Soon, 2013 Mercedes E350 Bluetec
Formers:
2012- Mazda 3
2007 Outlander- complete pile
1995 E300 Diesel 208K
2007 VW Passat 2.0T 63K SOLD
2003 Jaguar X-type 3.0 Sport Sold 04/11 w/88K
2009 Lexus RX350 9061 miles. Sold 04/09
2008 Mitsubishi Lancer GTS:Totaled Sept.,09 @ 24,000
2003 Infiniti I35 58K Sold
1984 300 turbo diesel 222K
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  #14  
Old 06-13-2007, 01:08 PM
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One of the problems with this job is the bleed nipples of the clutch an brake slaves are different sizes. I use the clear hose from the hardware store that fits snugly on the brake slave, but will not be tight enough on the smaller clutch slave nipple. The solution is tiny hose clamps which can be easily tightened using the proper size 1/4" drive socket with a 12" extension. I have the car up on jack stands and I reach the brake pedal with my right hand and pump like crazy.
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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  #15  
Old 06-13-2007, 02:59 PM
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Quote:
Originally Posted by stcbenz83 View Post
Bleeding the slave, do you hook up a line going from the front brake to the slave cylinder and realese the bleeeding screw and remove the resivour cap to let the air escape?
Nooooooooooooooooooo!

Have someone press on the brake, while you loosen the bleed valve on the slave cylinder. It is just like bleeding the brakes, but instead of stepping on the brake pedal and opening the bleeder valve on the brake, you step on the clutch pedal and open the bleeder valve on the slave cylinder.

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