barry123400 |
03-20-2008 09:17 PM |
Quote:
Originally Posted by Diesel911
(Post 1799408)
It depends on how much of the IP they replace. When I did this sort of work back in the 70s gaskets/seals, tappet pins, pin bushings, cam rollers and bearings were always replaced. After that it depended on what was worn out.
The plunger and barrels were inspected for scoring; if not obviously scored the old ones were put back into the pump.
The pump is hooked up to the test stand and enough adjustments are done to the pump so that the pump can be run up to temp. Ounce the pump is at operating temp. the pump is run slow to simulate starting. If the plunger and barrels do not pass the "Starting Quantity Test" the pump is opened up again and new plungers and barrels are installed and the calibration of the pump starts over again.
Normally you can see of the plungers and barrels are bad and replace them. Rarely but ounce in awhile a well maintained pump with a lot of hours comes in and the plungers and barrels look good but are worn out and you will not know till the Starting Quantity Test is done.
While a lot of the old parts are reused in the rebuild there is still the benefit of each fuel element being brought back to spec. as to being timed to the IP camshaft , the Governor settings, and of course fuel quantity.
|
Can you describe paremeters of the start up test on the plungers and barrels? Also if you are static timing a pump just with gravity feed fuel oil on a car. If you reach your normal shutoff point but the element continues to leak as you go by it at say a drip a second. Is that that plunger and cylinder still considered serviceable?
I personally would think not. If it leaks that bad with virtually no pressure what is going to happen when expected to work at normal operating pressures? A partial flood past the piston? Also I would think it might indicate some other bores or pistons in the injection pump could be even more worn. Less worn is a possibility as well i guess.
How is this going to affect milage as well if you have this kind of wear. One last question since I am a little on a roll here with a guy who has worked proffesionally on piston injection pumps. It seem reasonable to me that a pump internally leaking in this fashion also would even have more difficulty if it was hot. Therefore making hot starts even harder or impossible.
Any comments welcome as we very seldom if ever have the presence of an individual that has worked on the pumps at sometime or another.
Please also excuse what I would think are pretty elementary questions to you. The urge to know the answers is strong though perhaps by many on this site as well as myself. Sorry about the semi hijack of this thread as well.
Metric rebuilders just might know where there is a recent rebuilt engine of theirs with very little time in a car that is either for sale, smashed or whatever. This may be worth talking to them about as well.
The engine warranty might even be transferable. Butter them up with I would not like to see an engine that I had rebuilt go to waste either if possible. Chances are nobody else may have taken this approach . Whats there to lose?:rolleyes:
Also dropped diesel 911 a private message to please drop back here if he has a little time. His past experience, knowledge and hopefully advise are more than welcome. Just thought he may not normally cruise down this thread again. We cannot risk him being the one that got away as well at this point. :D
|