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#1
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Injector line Flares leak at injector-any fix for this?
My 300d has leaks at 3 or 4 of the 6 injectors at the top of the flare nut. I'm guessing the flares are shot. Is there a way to fix/renew them?
They're on pretty tight. I'd guess around 20ft*lbs. 10-20 Nm is the torque I found in the manual so I'm a little over tight. If I need new lines where do I find them?
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#2
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Injector lines.
Most good 'injection-shops' can make up new fuel-lines for the Injectors....
Are you sure its Those and not the plastic/rubber leak-off lines that are leaking...?
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http://i190.photobucket.com/albums/z...0TDnoplate.jpg Alastair AKA H.C.II South Wales, U.K. based member W123, 1985 300TD Wagon, 256K, -Most recent M.B. purchase, Cost-a-plenty, Gulps BioDiesel extravagantly, and I love it like an old dog. W114, 1975 280E Custard Yellow, -Great above decks needs chassis welding--Really will do it this year.... |
#3
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Yeah, it's leaking from the top of the nut where the line goes in. Well that's what I'm guessing anyways since the top of the nut is higher than the rubber bypass lines.
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#4
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Pull the fuel injection injector line of the leaky ones off and inspect the tapered cone shaped (flared) end of the line. If you see a deep ring of mush metal or a deep scratch across the cone the line needs to be replaced.
Also inspect the injector where the lines attatch and look at the sealing surface to see if it is also damaged or something got trapped under the fuel injector line. Also check the threaded area where the injector line thread onto the injector because if they are cross threaded you can never tighten the injector lines down enough.
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84 300D, 82 Volvo 244Gl Diesel |
#5
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Overtightening deforms the flare.
Sixto 87 300D |
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