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Manual Tranny - Won't go into any gear when cold
On several occasions lately, after starting the car and putting my foot on the clutch, I find that it refuses to go into gear (any gear). I then let my foot off the clutch, and depress it a second time, and it goes right in and operates just fine. Other than that, I'm not having any other problems. The tranny fluid is full and fresh, the brake fluid reservoir is full, and the clutch appears to be disengaging fully. This just started in the last week or so, and only happens when the car is cold (mid to low 30s outside). I really don't know why this would suddenly become a problem, since it's been this cold in the mornings for several weeks. Any ideas?
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1982 240D - 292,000 miles and counting Same family for 33 years Newly rebuilt Monark injectors Newly replaced clutch New Bilstein shocks |
#2
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Iam thinking if this just started, and you have full and fresh fluid, then either the Master cylinder or the Slave cylinder may be leaking off some.
Or fluid is by-passing internally when it sits for a while. Pushing the peddle a couple times pumps it up. Iam 3 hrs from you,by santa Cruz. we haven`t been all that cold compared to back east. So I don`t think that is an issue. Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
#3
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Yes, thats an indication of a worn clutch master or air in its lines.
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC] ..I also have a 427 Cobra replica with an aluminum chassis. |
#4
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Pull the carpet down between the pedals and check for brake fluid on the hard line to the master cylinder. It does sound like either master or slave has gone south.
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
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Thats more or less what I was thinking. I don't know how old the fluid is in the system. It could be ancient for all I know.
A few questions: - Would old fluid potentially cause this type of symptom? - I know that the brake and the clutch systems share the same fluid, but do they also share the same master cylinder? - Is there a way to determine whether the problem is with the master cylinder or the slave cylinder? I will check for leaks when I get home. Thanks.
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1982 240D - 292,000 miles and counting Same family for 33 years Newly rebuilt Monark injectors Newly replaced clutch New Bilstein shocks |
#6
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Quote:
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
#7
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Cool. I will check it out. Is it completely isolated from the brake reservoir?
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1982 240D - 292,000 miles and counting Same family for 33 years Newly rebuilt Monark injectors Newly replaced clutch New Bilstein shocks |
#8
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[QUOTE=mjquillici;2101367 Is it completely isolated from the brake reservoir?[/QUOTE]
No, The reservoir is actually split into two chambers.
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
#9
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A bad clutch master can make this symptom and have no external leaks. IMHO its unlikely that old fluid would make this symptom....impossible, I believe, actually.
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC] ..I also have a 427 Cobra replica with an aluminum chassis. |
#10
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Got it. So, if the fluid level is at the max fill line on the front part of the reservoir (farthest from firewall), I should have plenty of fluid for both brake and clutch? In other words, can it appear full, but really not be?
Also, how would one go about diagnosing a bad master cylinder from a bad slave cylinder?
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1982 240D - 292,000 miles and counting Same family for 33 years Newly rebuilt Monark injectors Newly replaced clutch New Bilstein shocks |
#11
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Quote:
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
#12
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Quote:
I have been fighting clutch hydraulics issues since summer. I rebuilt the master cylinder (twice) then replaced it when I figured the kits I had weren't probably the right ones. Then the new M/C worked for 2 weeks (but felt a little softer than the old lashup when it was working properly). Now the pedal is really low so I'm going in there this weekend and replace the slave with a new one. Can you imagine how much time and brake fluid I have wasted in all this? Rick
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??) |
#13
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I, also, dont know how you could tell which is at fault, master or slave. The slave is allot easier and cheaper so I would start there. Unless your down to your last dime buy new ones.
But first make sure you didn't just run out of fluid.
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" Last edited by Stevo; 02-06-2009 at 09:59 AM. |
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