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  #1  
Old 05-03-2009, 08:29 PM
project84300sd's Avatar
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Location: Chicago, IL
Posts: 222
DIY Keyless Entry on a W126

Parts Needed:
1. DIY Keyless Entry System From Bulldog - Available at Pep Boys for $30

2. A2C Model 742 Power door lock Actuator - Available at Pep Boys for $12

3. 14 gauge wire ~ 10 feet


Tools Needed:
Phillips Screwdriver
Wire Cutters
Electrical Tape
Metal Hanger (for pulling wire through door jamb)
Power Drill will 3/8" or similar drill bit



I did some homework prior to purchasing a key less door entry system. I found the Bull dog key less entry system to be a good balance of quality, cost and ease of installation. In addition, the system comes with a lifetime warranty. Total installation time is 1.5 hrs max, with this guide, maybe 45 min.

1. Roll window up. Remove the drivers side door panel. You can search for more detailed posts on how to do this but you basically need to do the following:
a. unscrew door lock knob
b. unscrew lower screw on door handle and the screw on the center support of the door handle
c. carefully pry plastic cover behind door handle and remove small screw
d. carefully pry plastic cover trim around door handle down to expose large screw that hold the top of the door handle to the door
e. remove door handle
f. carefully pry off seat control switches and underlying plastic trim
g. remove two screws located on chrome trim surrounding door latch mechanism
h. reach under door and pry plastic cover for courtesy floor light off. Pull light assembly out and remove assembly by disconnecting the two plugs

At this point you should be able to slide door panel up and off the door.

2. Location of power door lock actuator:


You will need to remove the plastic tab that resides in this location. Cut the small portion of metal that is recessed so that the actuator can sit flush against the inside of the door. Use the image above as a reference to where to drill the holes. This does NOT have to be exact because the rod that is attached to the actuator allows for a degree of flexibility. I recommend you place the actuator on the outside of the door, mark your holes and drill. Slide the actuator behind the inside of the door and feed the mounting screws through the hold and screw them down. THIS IS NOT A TIGHT FIT, you have plenty of room to mount the actuator.

Put some paint on around the screws and the portion of metal that you cut out so that it doesn't rust. I prefer POR-15.

You will see that the power actuator is connected to a metal rod about a foot long. You need to feed this rod up through the door so that it is parallel to the metal rod that door knob screws into. IMPORTANT: feed the rod up through the door inbetween the inside door and the vacuum door lock mechanism. This is the ideal path for the door lock actuator so that it does not bind with anything.
See Images below.

NOTE: you may have to bend the metal rod (last 4 inches of the rod) of the aftermarket power door actuator. Basically it is one 90 degree bend followed by one more 90 degree bend. You will see what I am talking about when you install it. It is VERY straight forward and easy. The aftermarket power door lock actuator rotates where it connects to the metal rod which allows for a GREAT deal of flexibility. The whole point of making these bends is so that it is easier to join the two metal rods. See picture:
The two rods join together with a metal bracket that is supplied with the kit. VERY STRAIGHT FORWARD. Note the two 90 degree bends I made to the aftermarket power door lock actuator.

You are now done with the 'hardest' part of this install.

There will be two wires coming out of the power door lock actuator. You will need to use your wire and electrical tape to extend these wires long enough so that they will reach through the door to the space underneath the drivers side dash ~ extend the two wires approximately 4 feet each to be safe.

Next, remove the carpet door kick panel next to the emergency foot brake so you pull your wires through. To do this, you will need to remove the two screws that hold hood release handle.

Once the panel has been removed, drill a small hold about an inch above two holes that the hood release latch mounts to. Again, this doesnt need to be exact but just slightly above these two holes.

Once you have drilled this hole, feed the metal hanger wire through this hole, THROUGH the holes in the door jamb and into the door. This is NOT hard BUT take care to not FORCE the metal hangar wire through. This part will take patience. Once you have feed the metal hangar wire through tape the two wires from the power door lock actuator to the metal hangar wire and GENTLY pull them back through into the drivers side footwell.
See images: NOTE* image shows wire already pulled through and door panel reinstalled (forgot to take pics)


A shot of the wire through the door jamb:


Now follow the above instructions to remove the door panel in REVERSE order. You are done with the door portion of this install.

At this point you basically need a good location for the Ground and feed one wire through the firewall to the Positive (+) of the battery.

Lets begin with running a Positive wire (+) from the battery. This part literally took me 5 minutes. NOT hard at all. There is a huge hole already in the firewall where the fuse box under to hood feeds through. If you pop the hood and look behind fuse box, you will see a rubber tube that feeds all the electrical wires into the cabin.

Open the Hood of the car. Remove the fuse box cover located next to the brake booster. Look underneath your dash (drivers side) and you will see light coming through the location where the wires feed into the cabin.

At this point, DISCONNECT THE CAR BATTERY if you haven't already done so.

Tape wire to one end of the metal wire hangar and carefully push it through the hole in the firewall and feed the wire into the fuse box.
See image: (sorry not clear but you will see what I mean - VERY EASY)



Once the wire is fed into the fuse box, I pushed the wire through once of the existing empty rubber grommets located on the side of the fuse box. (A VERY CLEAN LOOK) See Image:



Once the wire is fed through, route it through the engine bay carefully along the outer heat panel to the battery.



YES, I know that battery is way too small for this diesel but I plan on changing it really soon!

Now its just a matter of connecting the Positive (+) wire to the Keyless Entry Unit. Also, there a few nice big bolts on the inner footwell where you can get your ground from. There is plenty of room under the dash to mount the unit so choose a place to your liking.
Follow the wiring instructions provided with the kit. VERY STRAIGHTFORWARD.



Reinstall the panel and double check everything.
ENJOY YOUR KEYLESS ENTRY. I will add instructions later to wire a relay so you can have parking light confirmation. I chose not to purchase the relay due to a lack of funds and time.




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  #2  
Old 05-03-2009, 08:34 PM
pawoSD's Avatar
Dieselsüchtiger
 
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I did mine almost the exact same way. And my car looks nearly the same as yours!

One tip though, instead of bothering to go all the way through the fuse box and so on for 12V power, just tap into the headlight switch. It has 12V power with the car off, and you can make the connection to make the side marker lights blink with the lock/unlock function. I just connected the powered relays from the brain to the left and right marker lamps switch positions. Works awesome. Mine has three relays built in for lights/horn/trunk function with the remote....I suppose that just depends which kit you buy. I got one on ebay that came with two remotes + two actuators + the brain...all for $35
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-diesel is not just a fuel, its a way of life-
'15 GLK250 Bluetec 118k - mine - (OC-123,800)
'17 Metris(VITO!) - 37k - wifes (OC-41k)
'09 Sprinter 3500 Winnebago View - 62k (OC - 67k)
'13 ML350 Bluetec - 95k - dad's (OC-98k)
'01 SL500 - 103k(km) - dad's (OC-110,000km)
'16 E400 4matic Sedan - 148k - Brothers (OC-155k)
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  #3  
Old 05-03-2009, 08:54 PM
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nice write-up

I did basically the same thing on my 123. My door actuator was a 5 wire model that was a bear to get through the channel connecting the door and body.

I tied into the radio's 12+ though rather than a direct connection to the battery.
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  #4  
Old 05-03-2009, 08:58 PM
79Mercy's Avatar
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I did the same thing to mine, I used a kit I got on ebay for 35 bucks. I only had to run 2 wires into the door, I tapped into the clock constant 12 volts.
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1985 300TD Turbo Euro-wagon
1979 280CE 225,200 miles
1985 300D Turbo 264,000 miles
1976 240D 190,000 miles
1979 300TD 220,000

GONE but not forgotten
1976 300D 195,300 miles
1983 300D Turbo 175,000 miles

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  #5  
Old 02-15-2010, 08:01 PM
thayer's Avatar
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Location: Mt. Airy, NC
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I just installed the driver door with the 29.99 fleabay kit.



that was the hardest thing I've done. Maybe because it's 30 degrees outside. But your use of the phrase "straight forward" is hereby revoked.

my hands hurt.

ps. Thanks for the awesome writeup
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83' 300SD, "The Superdon" 325k+ @ 28mpg
95 E320 wagon, "Millennium Falcon" 231k+ @ 24 Mpg
95 E300D, "Sherley" 308k @ 33.69 Mpg, currently anticipating a head
99 Suzuki Intruder "Trudy" @ 45 mpg
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  #6  
Old 02-15-2010, 08:45 PM
Ian White's Avatar
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Location: Spokane, Washington
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DIY Article Thread?
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Regards,
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1995 E300 Diesel w124 OM606
2014 E550 w212 M278 biturbo

2001 BMW 740i E38 M62 (past)
1981 300SD w126 OM617 (past)
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  #7  
Old 02-15-2010, 09:10 PM
okyoureabeast's Avatar
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Quote:
Originally Posted by thayer View Post
I just installed the driver door with the 29.99 fleabay kit.



that was the hardest thing I've done. Maybe because it's 30 degrees outside. But your use of the phrase "straight forward" is hereby revoked.

my hands hurt.

ps. Thanks for the awesome writeup
x2 Anything that is straight forward on this forum is far from it
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  #8  
Old 02-15-2010, 11:38 PM
compu_85's Avatar
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The only problem is this won't disarm the alarm.

-J
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Tesla Model 3. 205,000 miles. Been to 48 states!
Past: A fleet of VW TDIs.... including a V10,a Dieselgate Passat, and 2 ECOdiesels.
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  #9  
Old 02-15-2010, 11:39 PM
pawoSD's Avatar
Dieselsüchtiger
 
Join Date: Oct 2004
Location: Grand Rapids, MI
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There is an easier way to install the actuator than is shown in this thread. You can mount it right up near the lock assembly rather than using a long rod. Mine is directly connected to the pivot piece.
__________________
-diesel is not just a fuel, its a way of life-
'15 GLK250 Bluetec 118k - mine - (OC-123,800)
'17 Metris(VITO!) - 37k - wifes (OC-41k)
'09 Sprinter 3500 Winnebago View - 62k (OC - 67k)
'13 ML350 Bluetec - 95k - dad's (OC-98k)
'01 SL500 - 103k(km) - dad's (OC-110,000km)
'16 E400 4matic Sedan - 148k - Brothers (OC-155k)
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  #10  
Old 02-15-2010, 11:39 PM
pawoSD's Avatar
Dieselsüchtiger
 
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Location: Grand Rapids, MI
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Quote:
Originally Posted by compu_85 View Post
The only problem is this won't disarm the alarm.

-J
But unplugging the alarm brain will.
__________________
-diesel is not just a fuel, its a way of life-
'15 GLK250 Bluetec 118k - mine - (OC-123,800)
'17 Metris(VITO!) - 37k - wifes (OC-41k)
'09 Sprinter 3500 Winnebago View - 62k (OC - 67k)
'13 ML350 Bluetec - 95k - dad's (OC-98k)
'01 SL500 - 103k(km) - dad's (OC-110,000km)
'16 E400 4matic Sedan - 148k - Brothers (OC-155k)
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  #11  
Old 02-16-2010, 12:08 AM
compu_85's Avatar
Cruisin on Electric Ave.
 
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Location: La Conner, WA
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Why would I want to do that? When an electrical feature breaks on my car I fix it properly

-J
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  #12  
Old 02-16-2010, 12:33 AM
pawoSD's Avatar
Dieselsüchtiger
 
Join Date: Oct 2004
Location: Grand Rapids, MI
Posts: 15,438
Because 20+ year old MB's aren't really high on the list of cars to steal.....so an alarm system isn't really all that necessary....
__________________
-diesel is not just a fuel, its a way of life-
'15 GLK250 Bluetec 118k - mine - (OC-123,800)
'17 Metris(VITO!) - 37k - wifes (OC-41k)
'09 Sprinter 3500 Winnebago View - 62k (OC - 67k)
'13 ML350 Bluetec - 95k - dad's (OC-98k)
'01 SL500 - 103k(km) - dad's (OC-110,000km)
'16 E400 4matic Sedan - 148k - Brothers (OC-155k)
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  #13  
Old 02-16-2010, 12:37 AM
compu_85's Avatar
Cruisin on Electric Ave.
 
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Location: La Conner, WA
Posts: 5,234
Ya... but *I* know when something is broken... so it gets fixed
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  #14  
Old 02-16-2010, 02:52 AM
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I fixed my alarm by unplugging it as well. Too many other things more worth fixing properly, and too annoying/embarrassing in school/university parking lots trying to look like I'm not stealing somebody else's S-class M-B while the alarm goes and none of the switches work to deactivate it.

Have been toying with the idea of installing one of those expensive-but-easy boxes that somebody sells online that mounts to a pre-arranged location back in the trunk somewhere and plugs into a factory wiring connector. That appeals to me if nothing else because it's about my electrical ability level. Might try this though; it's so much cheaper it's hard not to.
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1987 300SDL
1982 240D
1982 300SD


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  #15  
Old 02-17-2010, 12:16 AM
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Location: Simi Valley, CA (SoCal)
Posts: 454
Sometimes you can improve something by breaking it.

For me it was the trunk lock on my 84 300SD. The way it worked was if you locked the car the trunk would lock as well, but there was no way to open the trunk at that point. You had to unlock the car to open the trunk. There is an electrical actuator that would bar the trunk lock, I think as part of the alarm system. I disabled the actuator and now the key opens the trunk even when the car is locked. I can turn the key horizontal, and it will open without the key if the car is locked. For some reason, this does not actuate the alarm. I'm fine with that.

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'84 300D 326KMi when the oil left (former parts car)
'82 300SD 253KMi (new parts car)
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