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#16
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Beagle |
#17
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The $1 a foot hose is rated for Diesel Fuel and I have seen it in use on many of the other Diesel Engines I have encountered since 1975 and I have never found a Fuel System problem due to rubber particle contamination due to a deteriorating hose (I cannot say the same for deteriorating O-rings or the carless use of Teflon Pipe Sealing Tape). I also do not remember the older Mercedes Diesels that I encountered a work between 1975-1980 using the plastic tubes or the Thermo King Gen Sets that used Mercedes Engines using plastic Tubing. The close to a $1 a foot hose made by GoodYear (SAE 30R7) that is also rated for Diesel Fuel- http://www.goodyearep.com/ProductsDetail.aspx?id=10526 You can pay a little more and get this (SAE 30R9; about $3 per foot) which in one of the other threads said it is lined with somethin similar to Viton and rated for Diesel and Bio Diesel Fuels- http://www.goodyearep.com/ProductsDetail.aspx?id=5144
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84 300D, 82 Volvo 244Gl Diesel Last edited by Diesel911; 05-05-2009 at 10:43 PM. |
#18
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LOL Tygon makes a lot of different tubing.
http://www.professionalplastics.com/TygonTubingProducts?gclid=CM7m8s_WppoCFQ6jagodoi0J0w http://www.usplastic.com/catalog/category.asp?catalog_name=USPlastic&Category_Name=29331&Page=1&gclid=COj85KvXppoCFQkzawodOQ780Q&cookie%5Ftest=1
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84 300D, 82 Volvo 244Gl Diesel |
#19
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Strange; I would swear that I read Tygon on one of the plastic hoses but the one I too off of my spare IP has: DIN-78878-PA-TECALAN-79 a arrow and a bunch of widley spaced 2 digit numbers?
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84 300D, 82 Volvo 244Gl Diesel |
#20
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I purchased some nylon 5/8 tubing from a hydraulics supply store to make a fuel pressure gauge and it seems to have worked pretty well. I used the smallest hose clamps and it did not leak. The only drawback I have seen so far is that the tubing is normally sold in 100 foot lengths. They had some left over.
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What pressure is the clear tubing subjected too?
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1993 W124 300D 2.5L Turbo, OM602.962 2000 Chevrolet Cavalier, 2.4L DOHC 2002 Ford Explorer, 4.0L SOHC 2005 Toyota Prius, 1.5L http://www.fuelly.com/sig-us/40601.png |
#22
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Roughly 10 to 20 psi.
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Ron Schroeder '85 300 Turbo Diesel 2 tank WVO '83 300 Turbo Diesel 2 tank WVO Some former WVO vehicles since ~1980: '83 Mercedes 240D '80 Audi 4000D '83 ISUZU Pup '70 SAAB 99 with Kubota diesel '76 Honda Civic with Kubota diesel '86 Golf Several diesel generators All with 2 tank WVO conversion LI NY |
#23
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Can metal tubing be used to replace the clear tubing? That way we could just forget about it as a possible failure point.
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1993 W124 300D 2.5L Turbo, OM602.962 2000 Chevrolet Cavalier, 2.4L DOHC 2002 Ford Explorer, 4.0L SOHC 2005 Toyota Prius, 1.5L http://www.fuelly.com/sig-us/40601.png |
#24
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I was wondering about using some clear vinyl tubing like you find at hardware stores (REAL hardware stores - NOT sLowes or Home Creapo). The only possible problem I can see would be excessive heat. Though I have used it for return lines - connected to the injectors - on my 86 F250 and it has held up just fine...
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1984 300 Coupe TurboDiesel Silver blue paint over navy blue interior 2nd owner & 2nd engine in an otherwise 99% original unmolested car ~210k miles on the clock 1986 Ford F250 4x4 Supercab Charcoal & blue two tone paint over burgundy interior Banks turbo, DRW, ZF-5 & SMF conversion 152k on the clock - actual mileage unknown |
#25
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However, they use fittings that use tubbing in conjunction with Ferrules or they use fittings in conjunction with flared tubing. Even these are not trouble free as over time vibration gets to them causing leaks around Ferrules or cracks tubing. Then there is the problem of how do you connect the metal tubing to the existing Banjos. (A compromise could be to use short lengths of the best quality rubber/viton tubing on each end with metal tubing in between.) Even though I replaced my plastic tubing with Rubber Hose (if you can get the plastic tubing back on the Banjos tight) the correct Plastic tubing is the best.
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84 300D, 82 Volvo 244Gl Diesel |
#26
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Ron Schroeder '85 300 Turbo Diesel 2 tank WVO '83 300 Turbo Diesel 2 tank WVO Some former WVO vehicles since ~1980: '83 Mercedes 240D '80 Audi 4000D '83 ISUZU Pup '70 SAAB 99 with Kubota diesel '76 Honda Civic with Kubota diesel '86 Golf Several diesel generators All with 2 tank WVO conversion LI NY |
#27
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FWIW, I've had it on the return line of my F250 for about a year and a half and no signs of it getting harder or more brittle. It is yellowing just slightly from the fuel, but at the rate it is going, I'd bet on it lasting at least 10 years. If it will hold up that long/well, I'd say it it a pretty decent substitute for the original material, and at about a buck to a buck fiddy a foot its cheap enough to replace every 10 years or so...
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1984 300 Coupe TurboDiesel Silver blue paint over navy blue interior 2nd owner & 2nd engine in an otherwise 99% original unmolested car ~210k miles on the clock 1986 Ford F250 4x4 Supercab Charcoal & blue two tone paint over burgundy interior Banks turbo, DRW, ZF-5 & SMF conversion 152k on the clock - actual mileage unknown |
#28
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Is the polyurethane tubing from home depot or ace hardware? they have clear tubing but I'm not sure what polymer its made from.
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Current Rides: 2004 BMW R1150GS Adventure 2005 MB W211 E320 Cdi |
#29
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I've used the "blue" stuff from procycle - but the walls are too thin, and it eventually leaks air due to poor seal and crimping by the hose clamp. I got some thicker clear polyurethane stuff from mcmaster.com, but the jury is still out. I have seen the "yellowing" as well, and one particular stretch of hose broke down and cracked. This hose was in between the lift pump and injector pump. Not sure why it broke down here and not in other places, except perhaps closer proximity to the heat of the engine. I do run 100% biodiesel and straight veggie oil BTW, so my fuel is often over 160 degrees in the hose before it even reaches the engine. The hose I got is rated to 200 degrees. I really do like having translucent hose though. Troubleshooting air leaks is so much easier.
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1987 Mercedes 300D ~200K (Greasecar & Biodiesel) 1993 Ford F-250 7.3 IDI diesel 165K (Biodiesel) 1996 Thomas/International Bus with DT466 engine |
#30
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BTW, I get my polyurathane tubing from McMaster
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Ron Schroeder '85 300 Turbo Diesel 2 tank WVO '83 300 Turbo Diesel 2 tank WVO Some former WVO vehicles since ~1980: '83 Mercedes 240D '80 Audi 4000D '83 ISUZU Pup '70 SAAB 99 with Kubota diesel '76 Honda Civic with Kubota diesel '86 Golf Several diesel generators All with 2 tank WVO conversion LI NY |
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