don't forget to use an air powered die grinder to match the ports on your manifold, with the gaskets you buy

When removing the manifolds, there are 7 17mm nuts that hold the manifolds on.

There usually is a brace under the turbo, think the nut and bolt is 17mm.
Have fun with that one.

2 13mm bolts on top of the turbo for the oil supply line,
2 13mm bolts under the turbo for the return pipe.

Down pipe has 3 nuts. 12mm
might have to remove the 2 bolts at the flange where the 2 pipes bolt together and the U-clamp at the trans.
this lets the pipe drop down after whacking it with a brass drift, it`s usually stuck to the turbo.

pull the manifolds and turbo off together, then remove the turbo from the exhaust manifold.

Look in the Buy Parts tab above for a Turbo Gasket Kit. Has about everything you will need. $40 or so.

Support the Forum.

Charlie

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there were three HP ratings on the OM616...

1) Not much power
2) Even less power
3) Not nearly enough power!! 240D w/auto

Anyone that thinks a 240D is slow drives too fast.

80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff

We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works

Could not find the gasket kit here. Maybe I missed it.

__________________

1996 E300 110,000
1985 300TD 212,000
1980 300D 238,000

no need to do that either.

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have no worries.....President Obama swears "If you like your gun, you can keep it

All Parts Express
Mercedes
(year) 82
300SD
Engine Seals Gaskets & Sets
Turbocharger Gasket Set Part# MBZ058806

I used 82 and a SD, but will work for the 300D turbo`s also.

Looks like every thing in the set should be there.

Charlie

__________________
there were three HP ratings on the OM616...

1) Not much power
2) Even less power
3) Not nearly enough power!! 240D w/auto

Anyone that thinks a 240D is slow drives too fast.

80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff

We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works

Heck yea! this is the kind of info I was looking for!! I already found that part kit Just trying to figure out the last few things I need and ill be giving phil a call to order ! I agree, support the forum!

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Veggie powered 01 F350 CCLB SRW "Tiny"
Soon to be veggie powered 82 300SD - "Squirt" Leaks oil like crazy