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  #31  
Old 07-21-2010, 01:23 PM
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Join Date: May 2010
Location: Austin, Texas
Posts: 241
I'm on the verge of repenting. I will beg forgiveness if Injection Pump timing is the fault. I decided to investigate IP timing while I was being a google Nazi after I decided to consider the preignition problem. Allow me to relate the following.

The previous owner of the car (owned for 3-4 months) was a "diesel mechanic." He had advance the pump as far forward as he could for more power. When I purchased the car I asked him to return the IP timing to normal. He retarded it almost back to the punch mark on the block and the IP mark now sits 2-3mm advanced/above the block mark. I know he didn't do the BTDC route or mess with anything else other than loosing the 4 IP bolts and moving the IP as he saw fit.

Now, idle on my 300 feels like bad timing on a gas engine. Upon acceleration it smooths out but has since ownership has acquired the knock.

I've read about the IP timing and have an old Haynes. Between 30-20 BTDC on compression stroke almost nothing happens in terms of fuel. Though I do get a squirt of fuel somewhere between 15 and 20 ATDC. Then nothing after that.

I know or assume to know that the IP pump is well out of timing. But, before I can go any farther I need to know If I need to purchase a new Primer Pump before doing a proper IP timing diagnostic. The current one leaks like a busted fuel line WHEN I TRY TO PUMP IT. Is there a way around using the priming pump or should i go get one?


Last edited by Manual Life; 07-21-2010 at 03:04 PM.
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  #32  
Old 07-21-2010, 01:35 PM
Stretch's Avatar
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Join Date: Sep 2009
Location: Somewhere in the Netherlands
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Quote:
Originally Posted by Manual Life View Post
... The current one leaks like a busted fuel line. Is there a way around using the priming pump or should i go get one?
I'd go and get one - it will add air into the system and cause uneven idling!

See this current thread:-

http://www.peachparts.com/shopforum/showthread.php?t=281396
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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

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Don't leave that there - I'll take it to bits!

Last edited by Stretch; 07-21-2010 at 01:37 PM. Reason: Added in a link
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  #33  
Old 07-21-2010, 02:12 PM
junqueyardjim's Avatar
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Join Date: Apr 2005
Location: Cicero, Hamilton County, Indiana about 30 miles north of downtown Indianapolis
Posts: 2,623
For sure,

First thing most new owners of old Mercedes diesels have to do. Replace the primer! Best first repair you can make and it only cost like $12.00 bucks or find one in the P & P for a $1.00
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1983 Mercedes W123 240D 4 Speed 285,000 on the road with a 617 turbo, beautiful butter yellow, license plate # 83 240D INDIANA

2003 Jaguar Type X, AWD. beautiful, good mileage,
Mom's car, but I won't let her drive it!
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  #34  
Old 07-21-2010, 02:28 PM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,416
Technical data you need

Quote:
Originally Posted by Manual Life View Post
I'm on the verge of repenting. I will beg forgiveness if Injection Pump timing is the fault. I decided to investigate IP timing while I was being a google Nazi after I decided to consider the preignition problem. Allow me to relate the following.

The previous owner of the car (owned for 3-4 months) was a "diesel mechanic." He had advance the pump as far forward as he could for more power. When I purchased the car I asked him to return the IP timing to normal. He retarded it almost back to the punch mark on the block and the IP mark now sits 2-3mm advanced/above the block mark. I know he didn't do the BTDC route or mess with anything else other than loosing the 4 IP bolts and moving the IP as he saw fit.

Now, idle on my 300 feels like bad timing on a gas engine. Upon acceleration it smooths out but has since ownership has acquired the knock.

I've read about the IP timing and have an old Haynes. Between 30-20 BTDC on compression stroke almost nothing happens in terms of fuel. Though I do get a squirt of fuel somewhere between 15 and 20 ATDC. Then nothing after that.

I know or assume to know that the IP pump is well out of timing. But, before I can go any farther I need to know If I need to purchase a new Primer Pump before doing a proper IP timing diagnostic. The current one leaks like a busted fuel line. Is there a way around using the priming pump or should i go get one?
Run away diesel, why does it happen?
http://www.peachparts.com/shopforum/showthread.php?t=101404


Here's my payback! Diesel Primer Pump Replacement
http://www.peachparts.com/shopforum/showthread.php?t=109076




Drip Timing Threads
http://www.peachparts.com/shopforum/showthread.php?t=197093

Specialized Indicator for IP Timing
http://www.peachparts.com/shopforum/showthread.php?t=139170

IP Timing
http://www.peachparts.com/shopforum/showthread.php?t=150375

Setting timing with IP lock tool.... Why won't the plunger set?
http://www.peachparts.com/shopforum/showthread.php?t=83763

Adjusting injection pump timing without setting cam timing
http://www.peachparts.com/shopforum/showthread.php?p=1077248

Injector pump timing
http://www.peachparts.com/shopforum/showthread.php?p=1310290

Ip rack return spring r&r
http://www.peachparts.com/shopforum/showthread.php?t=242520

Diesel Timing Chain Link Thread
http://www.peachparts.com/shopforum/showthread.php?p=1251434

IP Destroying Injectors, GP, and Prechamber? [long]
http://www.peachparts.com/shopforum/showthread.php?t=170615

ALDA issue threads
http://www.peachparts.com/shopforum/showthread.php?t=239597

Strong nailing
http://www.peachparts.com/shopforum/showthread.php?t=74137

Injector + Heat shield + Nozzle, Prechamber + Collar and Nailing. LINK THREAD
http://www.peachparts.com/shopforum/showthread.php?t=211750

How forcefully will fuel come out of injector lines
http://www.peachparts.com/shopforum/showthread.php?p=1563783

Leak-down Tester and ?'s
http://www.peachparts.com/shopforum/showthread.php?p=999381

wont start for anything!
http://www.peachparts.com/shopforum/showthread.php?t=104222&page=41&pp=20

so, what does that rack damper bolt (617) actually do?
http://www.peachparts.com/shopforum/showthread.php?p=1458468

Part# rack dampener pin for 1985 300SD
http://www.peachparts.com/shopforum/showthread.php?p=858324

Adjusting the Rack Damper Bolt
http://articles.mbz.org/engine/diesel/rackbolt/

Replacing Rack dampener pin
http://www.peachparts.com/shopforum/showthread.php?p=1391845

What does the cigar hose do....
http://www.peachparts.com/shopforum/showthread.php?t=238792

Fuel injection pump starvation with good a good lift pump
http://www.peachparts.com/shopforum/showthread.php?p=2133911

Fuel pressure relief valve adjustment
http://www.peachparts.com/shopforum/showthread.php?t=234609

lift pump test
http://www.peachparts.com/shopforum/showthread.php?t=277893

fuel pressure
http://www.peachparts.com/shopforum/showthread.php?p=2156755

Motor / engine keeps running
http://www.peachparts.com/shopforum/showthread.php?p=80108

How to Replace Your Shutoff Valve
http://dieselgiant.com/repairyourshutoffvalve.htm

IP throttle rack jammed
http://www.peachparts.com/shopforum/showthread.php?t=269800

Oil in Engine Shutoff Valve 300sd
http://www.peachparts.com/shopforum/showthread.php?p=1383468

Italian Tune up
http://www.peachparts.com/shopforum/showthread.php?p=1095223

Delivery Valve Leak issues thread
http://www.peachparts.com/shopforum/showthread.php?t=227463

IP Full Load Adjustment 617 Turbo
http://www.peachparts.com/shopforum/showthread.php?p=1772106

Diesel Injection Pump Timing Device threads
http://www.peachparts.com/shopforum/showthread.php?t=239595

OM616/617 Injection Pump.
How to adjust the Naturally Aspirated Injection Pump.
http://www.peachparts.com/shopforum/showthread.php?p=678986

OM617 IP, oil leak from fuel pump gasket
http://www.peachparts.com/shopforum/showthread.php?t=141338

Fuel injection pump diagrams???
http://www.peachparts.com/shopforum/showthread.php?t=141323

In-line Injection Pumps
http://www.the-crankshaft.info/2009/09/in-line-injection-pumps.html

Cold weather starting links
http://www.peachparts.com/shopforum/showthread.php?p=1018529
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  #35  
Old 07-21-2010, 04:38 PM
Registered User
 
Join Date: May 2010
Location: Austin, Texas
Posts: 241
so let me get this correct.

For IP timing-
1-Set crank to 24 degrees BTDC on compression stroke
2- Adjust IP until i see some fuel welling up on #1 at a rate that seems to match a drop every 10 seconds. (i would measure a drop by the volume of fuel that accumulates in the "bowl"/tapered area where the injector line plugs into the injector.)

Seems a bit too simple for me to be correct but that's what I narrowed it down to. fix my ignorance in this procedure because i'm sure there is a good amount of it.

Is it worth my time to make a spout? i feel like my fuel measurement method is sufficient.

And, if i really wanted to I could just loosen the IP, run the car and decide what timing I like best WITHOUT hurting anything. Not that I want to do that, just wondering.
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  #36  
Old 07-21-2010, 05:24 PM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,416
Answer

Quote:
Originally Posted by Manual Life View Post
so let me get this correct.

For IP timing-
1-Set crank to 24 degrees BTDC on compression stroke
2- Adjust IP until i see some fuel welling up on #1 at a rate that seems to match a drop every 10 seconds. (i would measure a drop by the volume of fuel that accumulates in the "bowl"/tapered area where the injector line plugs into the injector.)

Seems a bit too simple for me to be correct but that's what I narrowed it down to. fix my ignorance in this procedure because I'm sure there is a good amount of it.

Is it worth my time to make a spout? i feel like my fuel measurement method is sufficient.

And, if i really wanted to I could just loosen the IP, run the car and decide what timing I like best WITHOUT hurting anything. Not that I want to do that, just wondering.
Making a spout is a few minutes effort = a great investment..
Attached Thumbnails
300D is a big disappointment-diesel-drip-timing-tool.jpg  
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  #37  
Old 07-21-2010, 08:25 PM
Registered User
 
Join Date: May 2010
Location: Austin, Texas
Posts: 241
Quote:
Originally Posted by Manual Life View Post
so let me get this correct.

For IP timing-
1-Set crank to 24 degrees BTDC on compression stroke
2- Adjust IP until i see some fuel welling up on #1 at a rate that seems to match a drop every 10 seconds. (i would measure a drop by the volume of fuel that accumulates in the "bowl"/tapered area where the injector line plugs into the injector.)

And, if i really wanted to I could just loosen the IP, run the car and decide what timing I like best WITHOUT hurting anything. Not that I want to do that, just wondering.
will make a spout tomorrow. my concept of IP timing is correct?
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  #38  
Old 07-23-2010, 12:15 AM
ik04's Avatar
Diesel-Doer
 
Join Date: Feb 2007
Location: Texas, where else?
Posts: 42
Smile No worries about parts...

Howdy!

You need not worry about finding donor cars and parts in Central Texas. Austin has some very well stocked used Mercedes parts shops and a decent supply of older cars still running on the road.

Between Houston and Dallas you can find just about anything you could want for an older Mercedes. Craigslist and Google will serve you well.

I am putting my engine back together right now and got most of my parts locally or online from sites in Texas...

Enjoy your car!

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