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I'm on the verge of repenting. I will beg forgiveness if Injection Pump timing is the fault. I decided to investigate IP timing while I was being a google Nazi after I decided to consider the preignition problem. Allow me to relate the following.
The previous owner of the car (owned for 3-4 months) was a "diesel mechanic." He had advance the pump as far forward as he could for more power. When I purchased the car I asked him to return the IP timing to normal. He retarded it almost back to the punch mark on the block and the IP mark now sits 2-3mm advanced/above the block mark. I know he didn't do the BTDC route or mess with anything else other than loosing the 4 IP bolts and moving the IP as he saw fit. Now, idle on my 300 feels like bad timing on a gas engine. Upon acceleration it smooths out but has since ownership has acquired the knock. I've read about the IP timing and have an old Haynes. Between 30-20 BTDC on compression stroke almost nothing happens in terms of fuel. Though I do get a squirt of fuel somewhere between 15 and 20 ATDC. Then nothing after that. I know or assume to know that the IP pump is well out of timing. But, before I can go any farther I need to know If I need to purchase a new Primer Pump before doing a proper IP timing diagnostic. The current one leaks like a busted fuel line WHEN I TRY TO PUMP IT. Is there a way around using the priming pump or should i go get one? Last edited by Manual Life; 07-21-2010 at 03:04 PM. |
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See this current thread:- http://www.peachparts.com/shopforum/showthread.php?t=281396
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! Last edited by Stretch; 07-21-2010 at 01:37 PM. Reason: Added in a link |
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For sure,
First thing most new owners of old Mercedes diesels have to do. Replace the primer! Best first repair you can make and it only cost like $12.00 bucks or find one in the P & P for a $1.00
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Junqueyardjim Christianity, if false, is of no importance, and if true, of infinite importance. The only thing it cannot be is moderately important. C.S. Lewis 1983 Mercedes W123 240D 4 Speed 285,000 on the road with a 617 turbo, beautiful butter yellow, license plate # 83 240D INDIANA 2003 Jaguar Type X, AWD. beautiful, good mileage, Mom's car, but I won't let her drive it! |
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Technical data you need
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http://www.peachparts.com/shopforum/showthread.php?t=101404 Here's my payback! Diesel Primer Pump Replacement http://www.peachparts.com/shopforum/showthread.php?t=109076 Drip Timing Threads http://www.peachparts.com/shopforum/showthread.php?t=197093 Specialized Indicator for IP Timing http://www.peachparts.com/shopforum/showthread.php?t=139170 IP Timing http://www.peachparts.com/shopforum/showthread.php?t=150375 Setting timing with IP lock tool.... Why won't the plunger set? http://www.peachparts.com/shopforum/showthread.php?t=83763 Adjusting injection pump timing without setting cam timing http://www.peachparts.com/shopforum/showthread.php?p=1077248 Injector pump timing http://www.peachparts.com/shopforum/showthread.php?p=1310290 Ip rack return spring r&r http://www.peachparts.com/shopforum/showthread.php?t=242520 Diesel Timing Chain Link Thread http://www.peachparts.com/shopforum/showthread.php?p=1251434 IP Destroying Injectors, GP, and Prechamber? [long] http://www.peachparts.com/shopforum/showthread.php?t=170615 ALDA issue threads http://www.peachparts.com/shopforum/showthread.php?t=239597 Strong nailing http://www.peachparts.com/shopforum/showthread.php?t=74137 Injector + Heat shield + Nozzle, Prechamber + Collar and Nailing. LINK THREAD http://www.peachparts.com/shopforum/showthread.php?t=211750 How forcefully will fuel come out of injector lines http://www.peachparts.com/shopforum/showthread.php?p=1563783 Leak-down Tester and ?'s http://www.peachparts.com/shopforum/showthread.php?p=999381 wont start for anything! http://www.peachparts.com/shopforum/showthread.php?t=104222&page=41&pp=20 so, what does that rack damper bolt (617) actually do? http://www.peachparts.com/shopforum/showthread.php?p=1458468 Part# rack dampener pin for 1985 300SD http://www.peachparts.com/shopforum/showthread.php?p=858324 Adjusting the Rack Damper Bolt http://articles.mbz.org/engine/diesel/rackbolt/ Replacing Rack dampener pin http://www.peachparts.com/shopforum/showthread.php?p=1391845 What does the cigar hose do.... http://www.peachparts.com/shopforum/showthread.php?t=238792 Fuel injection pump starvation with good a good lift pump http://www.peachparts.com/shopforum/showthread.php?p=2133911 Fuel pressure relief valve adjustment http://www.peachparts.com/shopforum/showthread.php?t=234609 lift pump test http://www.peachparts.com/shopforum/showthread.php?t=277893 fuel pressure http://www.peachparts.com/shopforum/showthread.php?p=2156755 Motor / engine keeps running http://www.peachparts.com/shopforum/showthread.php?p=80108 How to Replace Your Shutoff Valve http://dieselgiant.com/repairyourshutoffvalve.htm IP throttle rack jammed http://www.peachparts.com/shopforum/showthread.php?t=269800 Oil in Engine Shutoff Valve 300sd http://www.peachparts.com/shopforum/showthread.php?p=1383468 Italian Tune up http://www.peachparts.com/shopforum/showthread.php?p=1095223 Delivery Valve Leak issues thread http://www.peachparts.com/shopforum/showthread.php?t=227463 IP Full Load Adjustment 617 Turbo http://www.peachparts.com/shopforum/showthread.php?p=1772106 Diesel Injection Pump Timing Device threads http://www.peachparts.com/shopforum/showthread.php?t=239595 OM616/617 Injection Pump. How to adjust the Naturally Aspirated Injection Pump. http://www.peachparts.com/shopforum/showthread.php?p=678986 OM617 IP, oil leak from fuel pump gasket http://www.peachparts.com/shopforum/showthread.php?t=141338 Fuel injection pump diagrams??? http://www.peachparts.com/shopforum/showthread.php?t=141323 In-line Injection Pumps http://www.the-crankshaft.info/2009/09/in-line-injection-pumps.html Cold weather starting links http://www.peachparts.com/shopforum/showthread.php?p=1018529 |
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so let me get this correct.
For IP timing- 1-Set crank to 24 degrees BTDC on compression stroke 2- Adjust IP until i see some fuel welling up on #1 at a rate that seems to match a drop every 10 seconds. (i would measure a drop by the volume of fuel that accumulates in the "bowl"/tapered area where the injector line plugs into the injector.) Seems a bit too simple for me to be correct but that's what I narrowed it down to. fix my ignorance in this procedure because i'm sure there is a good amount of it. Is it worth my time to make a spout? i feel like my fuel measurement method is sufficient. And, if i really wanted to I could just loosen the IP, run the car and decide what timing I like best WITHOUT hurting anything. Not that I want to do that, just wondering. |
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No worries about parts...
Howdy!
You need not worry about finding donor cars and parts in Central Texas. Austin has some very well stocked used Mercedes parts shops and a decent supply of older cars still running on the road. Between Houston and Dallas you can find just about anything you could want for an older Mercedes. Craigslist and Google will serve you well. I am putting my engine back together right now and got most of my parts locally or online from sites in Texas... Enjoy your car!
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