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Throttle Bushing Failure
The throttle bushing on my car has failed. It's the one mounted to the fire wall. It looks to be the original. The "skateboard wheel" has turned to a powdered mess.
I do have a new one on order...yes from this site! My question is, what does the "skateboard wheel" actually do? I see it's held together with a c clip. When the new one comes in, I'll take pics of the old one and post them to this thread. I was also wondering if this part can be repaired or rebuilt using metal and a bearing or maybe a teflon ball. I did not find a rebuild kit for it though. I can't complain since it lasted 28 years.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#2
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Do you mean the one on the end of this throttle linkage?
http://www.peachparts.com/shopforum/showthread.php?t=277477 Picture from a 1981 W123 300D euro spec
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! |
#3
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No, I mean this one....
http://catalog.peachparts.com/ShopByVehicle.epc?q=&yearid=1982@@1982&makeid=63@@MERCEDES+BENZ@@X&modelid=6190%3AED%7C10000135%3AMBC%7C1504@@300D&keyword=throttle+bushing@@throttle+bushing&catid=All@@All&subcatid=P%3A240696@@Throttle+Bushing&applicationid=W0133-1617422&mode=PA My car is a US spec.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#4
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I cobbed the one in my 82 with zip ties, a piece of black pipe and duct tape till it finally disintegrated. No rebuild kit available so I replaced it.
As to the purpose of the skateboard wheel IDK.
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1981 240D 143k 4 spd manual -SOLD 2004 VW Jetta TDI 5 speed 300k -still driven daily |
#5
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I just zip tied mine, and will be replacing it when I get home...UPS delivered it already.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#6
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I believe the sort of ball shape is there so it will pivot/allow movenemt when the Engine is shaking.
Other wise as your Engine shakes you would get more or less Fuel with ever shake.
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84 300D, 82 Volvo 244Gl Diesel |
#7
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I had the skate wheel come apart a few years ago too. we were on a trip going through New Mexico, in a construction zone. dang linkage fell out and I was idling along .
I was able to band aid it together till I got home and replaced it from Phill. Army, the one you show for your euro 300D, looks similar to my 80 240D that I need to replace soon. maybe your part# will give them a place to start. Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
#8
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I did the replacement last night, and it's nice to have good throttle response, instead of pressing the pedal 1/2 way down to even pick up a little speed.
I ran off and forgot to bring the camera to post the pics. Also, I lostthe little clip that keeps the linkage tied to the throttle support...oh well, a little bailing wire did the trick.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#9
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Quote:
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84 300D, 82 Volvo 244Gl Diesel |
#10
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Cotter pin is a good idea. I need to get some...
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#11
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Whilst you're ordering a selection of cotter pins don't forget to stock up on your metric nuts, bolts and washers... I've recently spent a fortune on this sort of stuff but every time I loose a 'C' clip I think thank **** I've got some more in the garage.
(These days I just type in the **** myself to save on the extra computing power needed to correct my French)
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! Last edited by Stretch; 08-04-2010 at 04:20 PM. Reason: spelling |
#12
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I got my Cotter Pin assortment from Harbor Freight it must be 20 years ago and have used only a few out of it.
But, the convenience of it has made it worth while.
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84 300D, 82 Volvo 244Gl Diesel |
#13
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I get all my nut, bolt, pins,clips and washers from PNP. my favorite auto supply.
everytime Iam taking things apart, I throw the fastners in sandwich and freezer bags. when I get home, I throw them in a pan of gas to degrease them. then sort them out is seperate bags, starter bolts, engine bolts, washers etc.... sure has paid off a few times. can`t have too much junk. Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
#14
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JB weld
Whoever,
If it is not 'gone'. remove and disassemble. Clean with dremel to roughen surfaces. Line f/w mount with seran or wax paper. Use JB weld and secure. Remove and file/sand to smooth and reinstall. If 'gone' replace.
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1982 240D 313,000 (4 speed) 1984 300CD 172,483 1985 German Shepherd Dog -Lacey- R.I.P.11/04/05 Hood Stars, Wrist Crowns and Obsession Dobs |
#15
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mine was great until I changed the motor mounts in the car... don't forget to disconnect the throttle rod from the linkage BEFORE you jack up the motor to change the mounts...
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
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