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#1
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Transmission Front Seal Replacement
I've searched around quite a bit and not coming up with the information I need so...
I've got the transmission out of my '87 SDL and I would like to replace the input shaft seal. When I ordered the front seal it came with a large o-ring, a front pump gasket, and two nylon snap-rings. So it seems that I am to pull the pump in order to R&R the input shaft seal. Is that correct?
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1987 300SDL 167k 1992 Volvo 740 140k 1990 Volvo 740 250k 1989 Volvo 240 269k Anyone want to trade an old Volvo for an '87 300sdl? |
#2
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Yes.
Sixto 87 300D |
#3
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What was your symptoms of the leak? A lot of fluid coming from the torque converter bell housing?
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What Would Rudolph Do? 1975 300D, 1975 240D, 1985 300SD, 1997 300D, 2005 E320 , 2006 Toyota Prius |
#4
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Have you done it or do you know of a thread where someone has?
It seems somewhat common but I can't seem to find any reports on the actual steps.
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1987 300SDL 167k 1992 Volvo 740 140k 1990 Volvo 740 250k 1989 Volvo 240 269k Anyone want to trade an old Volvo for an '87 300sdl? |
#5
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I was told by the PO that it needed one. When I got the transmission out I could see a small "river" coming out of the bottom of the front seal so the diagnosis appears to be correct.
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1987 300SDL 167k 1992 Volvo 740 140k 1990 Volvo 740 250k 1989 Volvo 240 269k Anyone want to trade an old Volvo for an '87 300sdl? |
#6
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Quote:
http://avtopedia.ru/akpp/722-3%20722-4.pdf Sixto 87 300D |
#7
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Wow, thank you for that, looks like everything I need.
Any idea if I can get through it without the installation fixture and installation sleeve? Doesn't look good.
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1987 300SDL 167k 1992 Volvo 740 140k 1990 Volvo 740 250k 1989 Volvo 240 269k Anyone want to trade an old Volvo for an '87 300sdl? |
#8
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I'm guessing this is the 722.3 transmission. Usually the large O-ring that goes around the pump body turns rock hard and leaks. Fortunately if that's all that's wrong the pump can be removed from the front of the transmission. There are two threaded holes 180° apart that have nothing in them, these are used with bolts so that the pump can be removed easier by pulling on the bolts (after the pump bolts have been removed, of course). If disassembling the pump to clean it, make sure to pack grease or vaseline in the pump gears or they won't pump trans fluid. The converter seal is installed flush with the pump; don't drive it in further.
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Erich Loepke 2010 Ford Focus Currently Benz-less |
#9
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Quote:
I have the o-ring replacement so I am planning on doing that but it appeared to me that the seal at the very front of the transmission, that seals around the shaft that goes into the torque converter, is leaking. From my observations it appears that I can pull the front seal (is that what you are calling the converter seal?) without disassembling or even removing the pump. Is that correct?
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1987 300SDL 167k 1992 Volvo 740 140k 1990 Volvo 740 250k 1989 Volvo 240 269k Anyone want to trade an old Volvo for an '87 300sdl? |
#10
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Yes, the converter seal can be replaced without removing the pump itself. Usually that seal is not the cause of the leak, though, at least in my experience. The large O-ring, however, the pump has to come out and be disassembled to do that. Also, I recommend using Loctite or a similar sealant on the pump bolt threads. As far as the installation sleeve (or seal protector as they are sometimes called), I did this without the special tool. I installed the retaining ring for the piston return spring in its groove which allowed the inner piston seal to not catch in that groove. The retaining ring is round, so the seal should carefully pass over it. The outer seal has to be carefully worked into place, preferably with a dull plastic tool if one is available. Also, the service manual states the pump to case gasket is reusable several times if it isn't damaged.
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Erich Loepke 2010 Ford Focus Currently Benz-less |
#11
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It sounds like I should do the o-ring regardless of where I think the leak is coming from.
The outer seal you are referring to is the converter seal or is this something different?
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1987 300SDL 167k 1992 Volvo 740 140k 1990 Volvo 740 250k 1989 Volvo 240 269k Anyone want to trade an old Volvo for an '87 300sdl? |
#12
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1987 300TDT - 195,000 (Original #14 head) 1993 190E 2.3 - 105,000 1981 300D - 250,000 |
#13
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The outer seal is just a big O-ring that's the diameter of the pump. Chances are you'll have to chip it out due to it being hardened. Then, you might as well put in reverse clutch piston seals since you'll have that out anyway.
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Erich Loepke 2010 Ford Focus Currently Benz-less |
#14
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Thank you very much for your help, I would never figured that out!
Everything went well but I did leave one tiny scratch when re-installing the snap-ring, should I try to remedy that while I've got it apart?
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1987 300SDL 167k 1992 Volvo 740 140k 1990 Volvo 740 250k 1989 Volvo 240 269k Anyone want to trade an old Volvo for an '87 300sdl? |
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