|
|
|
#1
|
||||
|
||||
Valve question
My teenage son came up with a decent question I thought I would post to the forum. When doing a valve adjustment on a OM617, do you need to do them in a certain order (i.e. cylinder 5 then 4, 3, and so on) or can you do all the intake first then the exhaust (Provided of course the cam is set to the proper position for each valve before you do it?)
He said he thought if you were able to do all the intake first, then the exhaust you would minimize the chances of screwing up the adjustment. For the life of me, I cannot think of any reason why it could not be done this way. Anyone??
__________________
2012 Mercedes ML350 Bluetec 91K (hers) 2005 Corvette 55K (fun car) 2002 VW Jetta TDI 231K (mine) 1998 Volvo S70 T5 Turbo 196K (kids) 1994 Ford F150 4WD 249K (firewood hauler) 1983 Mercedes 300D 376K (diesel commuter) |
#2
|
||||
|
||||
Quote:
When adjusting valves it is best to leave them on the looser rather than the tighter side. If you want to see measurements of the cam have a look here:- http://www.peachparts.com/shopforum/showthread.php?t=290268 This is for a non-turbo cam, but I understand the turbo one just has a higher lift ~ 10mm
__________________
1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! |
#3
|
||||
|
||||
Doesn't matter the order, I find it easiest to jump around to whatever cams are suitable for measurement (i.e. lobes pointing up), then as they become measurable when the engine turns over. So to answer your question it does not matter the order as long as you keep track to hit all of them, and correctly identify/adjust intake vs. exhaust.
__________________
TC Current stable: - 2004 Mazda RALLYWANKEL - 2007 Saturn sky redline - 2004 Explorer...under surgery. Past: 135i, GTI, 300E, 300SD, 300SD, Stealth |
#4
|
||||
|
||||
The important thing is to make sure ALL the valves get adjusted properly.
Easy way is to draw a pic showing all 10 valves and mark them off as you do each one.
__________________
1985 300D 198K sold 1982 300D 202K 1989 300E 125K 1992 940T "If you dont have time to do it safely, you dont have time to do it" "The democracy will cease to exist when you take away from those who are willing to work and give to those who would not." |
#5
|
||||
|
||||
Order doesn't matter. I just progress through each on as I rotate the engine around. Which ever one comes up to the proper orientation next as I rotate is the one I adjust. I too also make a little cheat sheet with 10(or 8 for a 4 cylinder), and mark each box with and E for exhaust and I for intake matching the order on the engine, and mark them off as I go.
__________________
Andrew '04 Jetta TDI Wagon '82 300TD ~ Winnie ~ Sold '77 300D ~ Sold
|
#6
|
||||
|
||||
Quote:
Its quicker and easier to just do them as the lobes come to the top. Less turns of the crank.
__________________
Grumpy Old Diesel Owners Club group I no longer question authority, I annoy authority. More effect, less effort.... 1967 230-6 auto parts car. rust bucket. 1980 300D now parts car 800k miles 1984 300D 500k miles 1987 250td 160k miles English import 2001 jeep turbo diesel 130k miles 1998 jeep tdi ~ followed me home. Needs a turbo. 1968 Ford F750 truck. 6-354 diesel conversion. Other toys ~J.D.,Cat & GM ~ mainly earth moving |
#7
|
|||
|
|||
I start at the front, and adjust each valve as the cam lobe points up.
Clean off the oil pipe with some brake clean, and write a "E" for exhaust and an "I" for intake at each spring with a felt tip marker. this way it helps me from confusing my self as to which one Iam on. Or maybe a spot of red paint for exhaust, and blue for intake. Also a good time to be looking at the timing chain as it comes around for broken/loose links. Charlie
__________________
there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
#8
|
|||
|
|||
Valve adjust feeler gauges
I purchased a set of feeler leaf gauges for doing valve adjustments...two handles came with the set, all the leaf gauges came separate on a key change. On the handles, there is a little knurled finger nut for installing the desired feeler gauges. I set up both handles with desired gap for intake and exhaust, so I always have them. I put a piece of black electrical tape around the handle of the exhaust gauge and no tape on the intake gauge..this is consistent with schematic in the maintenance manual showing the intake and exhaust valves...intake = white arrow going in, exhaust = black arrow going out. This setup makes it easier to do the job, pick the correct gauge, etc. I also drew a diagram from the repair manual and made several copies of it...I use one each time I do the job...(of course I made these diagrams AFTER I did several valve adjustments using the book, and those pages of the book are a mess with black oil!)
Regards, Mark
__________________
1984 300TD Wagon, 407,800 mi (current daily driver) 1985 300DT Sedan, 330,000 mi (gone to that great autobahn in the sky) |
#9
|
|||
|
|||
Quote:
Would be hard to mess up with those precautions taken.....
__________________
1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/showthread.php?t=156207&highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#10
|
||||
|
||||
Answer
Quote:
Valve adjustment OM615, 616, 617 FYI. http://www.peachparts.com/shopforum/showthread.php?t=107729 . .
__________________
ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
Bookmarks |
|
|