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#1
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Heater AC fan intermitent '83 300D
I've been kickin this for a while. The fan is a known good one. Once in a while the fan just stops working. Usually after a restart. This happens when you need it most of course. Temps are around 28 degrees in the winter, no fan. 95 and above, nope no fan. Seems like a power issue but it sure seems like it has a mind of it's own.
Any one have a wiring diagram, or funtion diagram of a an 83 300D?
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1984 280SEL, 62,000 miles Euro model in the USA 1983 300D (Totaled out 10/2004) New Factory Mint Green paint Palomino int 1982 240D (Steak dinner for two) Last edited by whunter; 07-02-2011 at 10:27 PM. Reason: spelling |
#2
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Worn brushes? New ones can be adapted from brushes available at the hardware store.
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1977 300d 70k--sold 08 1985 300TD 185k+ 1984 307d 126k--sold 8/03 1985 409d 65k--sold 06 1984 300SD 315k--daughter's car 1979 300SD 122k--sold 2/11 1999 Fuso FG Expedition Camper 1993 GMC Sierra 6.5 TD 4x4 1982 Bluebird Wanderlodge CAT 3208--Sold 2/13 |
#3
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The motor is fine. Has a ton of brushes inside.
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1984 280SEL, 62,000 miles Euro model in the USA 1983 300D (Totaled out 10/2004) New Factory Mint Green paint Palomino int 1982 240D (Steak dinner for two) |
#4
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Ok New info
The fan quit working again and I found out that the hot wire to the fan motor went dead. The ground wire for the fan was still at 0 ohms. Few minutes later I hit the defrost switch which makes the fan go in fully the fan is again got power. I've done this before with mixed success. Sometimes it works, sometimes it doesn't. All other functions are working, i.e. vents and AC compressor. Now that I know it's a power loss to the fan I can always bypass the other switches but I have faith I can fix this correctly,,,, without a bank loan Oh by the way it's a 1982 not an 83 300D. Sorry I'm like the rest of you all out here, ADDICTED
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1984 280SEL, 62,000 miles Euro model in the USA 1983 300D (Totaled out 10/2004) New Factory Mint Green paint Palomino int 1982 240D (Steak dinner for two) |
#5
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High on the list of suspects would be cracked solder joints in the CCU.
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#6
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I believe there is a fan controller behind the glovebox. If it makes sense the controller would be giving the fan power. I just need to find out what would make it or what ever stop giving the fan power. Fan controller it self, relay to the controller or the push button control unit.
Sure do wish I could see a wiring diagram.
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1984 280SEL, 62,000 miles Euro model in the USA 1983 300D (Totaled out 10/2004) New Factory Mint Green paint Palomino int 1982 240D (Steak dinner for two) |
#7
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Very unlikely that's your problem. I would recommend opening up the push button unit. Check for problem solder joints and clean the relay contacts on all relays on the board.
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#8
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Hmm
This is a common issue.
Climate Control Repair on the 1983 300D Turbo (W123 Chassis) http://www.peachparts.com/Wikka/W123ClimateControl .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
#9
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Honestly I've tried that. My circut board relaly does look good at all the solder joints. What are you using to clean the relay contacts? If anything the relay contacts sounds like the culpret.
I've found the wiring harness going from the fan to the controller which makes sense. I'd swear I've heard the relay controller trying to switch but it must thave been my imagination as there is no power to the fan. Once she quits I have to let it be off for a while and it seems to be ok for a while. Exersizing the buttons sometimes makes it quit other times all I have to do is turn the car off. It really has a mind of it's own
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1984 280SEL, 62,000 miles Euro model in the USA 1983 300D (Totaled out 10/2004) New Factory Mint Green paint Palomino int 1982 240D (Steak dinner for two) |
#10
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If you bang on it and it gets going... or it slows to a crawl at times, you can bet on the brushes. Especially if the fan is original, they'd need replacement by now. It is an easy fix, there is a guy on the forum that sells inexpensive drop-in replacements.
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~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 1982 300D, anthracite grey, 260k miles, Greasecar 1999 E300D, black, 160k miles, Greasecar 2010 Honda Insight Hybrid http://www.chuckwyatt.com http://www.wordimpressive.com |
#11
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The fan is fine. I've had it appart and the brushes an so on are like new. this car only has 114k miles on it. The problem is there is no juice coming to the fan at times. So fan controller or what ever is turning it on.
Love to find out which wire powers up the fan controller. There are only 10 or so terminals
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1984 280SEL, 62,000 miles Euro model in the USA 1983 300D (Totaled out 10/2004) New Factory Mint Green paint Palomino int 1982 240D (Steak dinner for two) |
#12
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Kindly explain how bad brushes will prevent power from getting to the fan motor.
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#13
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Terminal #12.
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#14
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at a time when the fan is not working, verify that the fan is connected to the chassis, then measure the voltage present at each juncture between the battery and the fan motor. one of them is intermittently cutting out. a cold solder joint, as mentioned, is a likely culprit, but it could also possibly be a dirty switch/relay/fuse terminal.
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#15
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Quote:
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1984 280SEL, 62,000 miles Euro model in the USA 1983 300D (Totaled out 10/2004) New Factory Mint Green paint Palomino int 1982 240D (Steak dinner for two) |
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