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  #1  
Old 09-25-2011, 06:32 PM
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Just scored on a lot of grade 12.9 crank pulley bolts

I'm in the middle of tearing apart my engine to replace the timing chain guides, and I've read on the forum that sometimes the crank pulley hex socket screws can shear.

so I decided to go ahead and replace the six of them with new screws. this began a journey into learning about hex socket screws.

I went down to my local ace hardware, and comparing my original screw it turns out these are M8 (8mm thread) x 30mm (length) and 1.25mm pitch.







They were listed as "grade 8.8". huh?

turns out metrics strength grades are different. standard fasteners range from grade 2 to grade 8, whereas metric grades range from 8.8 to 12.9. from Frequently Asked Questions on Bolting Matters






then I realized they had stainless screws as well. why not baby my baby for a few dollars more?






however, after reading about it, it turns out stainless fasteners aren't as strong as the strongest steel fasteners (mostly because they are low carbon so they can't be heat treated as effectively?).

so then I started searching online for hex screws, and I stumbled upon this:





score! the size I need in 12.9 strength, at $0.30 a piece!

I only need 6 of them, so if anyone else is planning on having their crank pulley off in the near future, PM me and I'll ship some to you.

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  #2  
Old 09-25-2011, 06:35 PM
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more on the metric strength grades from Metric Bolt Properties, Grades, and Strength

Quote:
ISO metric fastener material strength property classes (grades). As given in ISO 898-1, ISO metric fastener material property classes (grades) should be used. For example, fastener material ISO property class 5.8 means nominal (minimum) tensile ultimate strength 500 MPa and nominal (minimum) tensile yield strength 0.8 times tensile ultimate strength or 0.8(500) = 400 MPa. (In a few cases, the actual tensile ultimate strength may be approximately 20 MPa higher than nominal tensile ultimate strength indicated via the nominal property class code. Consult Table 10, below, for exact values.) Many anchor bolts (L, J, and U bolts, and threaded rod) are made from low carbon steel grades, such as ISO classes 4.6, 4.8, and 5.8.
so 12.9 means 1,200 mega pascals ultimate tensile strength, and the minimum yield tensile strength is 90% of that.
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  #3  
Old 09-25-2011, 06:58 PM
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this is sweet!
I may put them in a sticky in the parts forum.
help ya get em all sold.
please PM me when they are gone to remove the sticky!
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 190D 2.5Turbo
1987 190D 2.5-5SPEED!!!

1987 300TD
1987 300TD
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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Old 09-25-2011, 07:38 PM
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thanks vstech!
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  #5  
Old 09-25-2011, 07:47 PM
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came across these torque specs from US & Metric Bolt Torque by Grade

I wonder how these compare to the service manual's values?

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  #6  
Old 09-25-2011, 08:53 PM
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12.9 might be really brittle and shear-off easier than a 10.9 or 8.8.......
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Old 09-25-2011, 10:24 PM
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what Hardness do OE bolts use?
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 190D 2.5Turbo
1987 190D 2.5-5SPEED!!!

1987 300TD
1987 300TD
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #8  
Old 09-25-2011, 11:29 PM
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Quote:
Originally Posted by vstech View Post
what Hardness do OE bolts use?
They are usually 8.8.....the new bolts I put on one of our diesels from the dealer were 8.8
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'15 GLK250 Bluetec 118k - mine - (OC-123,800)
'17 Metris(VITO!) - 37k - wifes (OC-41k)
'09 Sprinter 3500 Winnebago View - 62k (OC - 67k)
'13 ML350 Bluetec - 95k - dad's (OC-98k)
'01 SL500 - 103k(km) - dad's (OC-110,000km)
'16 E400 4matic Sedan - 148k - Brothers (OC-155k)
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  #9  
Old 09-25-2011, 11:38 PM
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ahh. then, I'd not recommend using them in a high stress area... if OE used 8.8, that's what I'd stick with!!!
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 190D 2.5Turbo
1987 190D 2.5-5SPEED!!!

1987 300TD
1987 300TD
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #10  
Old 09-25-2011, 11:42 PM
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d'oh, hadn't thought about that.
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  #11  
Old 09-26-2011, 12:45 AM
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FYI

In the mid 1970's MB delivered the 616 and early 617 with grade 10.9 pulley bolts.

Failure was embarrassingly quick, the bolts where superseded to grade 8.8, and mandated NEW fasteners for every remove/install = the issue vanished.



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  #12  
Old 09-26-2011, 12:48 AM
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thanks for the confirmation whunter.

vstech, you can remove my sticky
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  #13  
Old 02-06-2013, 08:22 PM
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FYI: The bolts now provided by Mercedes-Benz are grade 10.9, not 8.8 like the originals. Let's hope they hold up.

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  #14  
Old 02-06-2013, 10:07 PM
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I'm confused... higher grade should equal higher tensile strength, right? Maybe the 10.9 that failed so bad were poorly manufactured?
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  #15  
Old 02-06-2013, 10:09 PM
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Ok, I'm thinking now that lower grade actually flexes more and would not shear the heads off.

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