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4 Speed Swap Clutch Issues
I am at a dead end in my current project, a 4 speed swap into a 300TDT. I am using a 300GD flywheel, brand new pressure plate and clutch, with OEM crankshaft for a 300D.
Problem is I am not getting a clutch pressure. After pumping and pumping, reverse bleeding, gravity bleeding, and playing the waiting game, I still had nothing. I could get fluid to squirt out of the slave, quite a lot actually, but still no pressure in the pedal. When I loosened the bolts on the slave, I could see it piston actuate and make slave move back slightly. I ordered a new slave and clutch M/C, but I am starting to think it could be the release bearing and pressure plate. Is it possible to order the wrong one? I know there are two types of pressure plates and release bearings. The release bearing I am using fits very nicely in the clutch fork. But could I have messed this part up? Help? Thank you
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1982 300TDT 1991 190D 2022 Metris |
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The question is whether the other to bearing will work either. Using the G fw may be part of the problem.....
Were you able to find anyone who had done the conversion using the g fw?
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC] ..I also have a 427 Cobra replica with an aluminum chassis. |
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Are the slave and master cylinder new or used? The hydraulic system is notoriously difficult to bleed. Did you try the factory method of connecting the slave bleeder to the right front caliper bleeder and using the brake pedal to prime the system? This should take about 15-20 pumps of the brake pedal to prime the clutch, and you will see air bubbling up in the brake reservoir from tghe clutch system.
the master could potentially be leaking internally with the force of the pressure plate applied, and still move the slave push rod a little. Do you have a hard pedal, or is it on the floor? If you have no pedal, there is air in the clutch system still IMO, its much more likely an issue with hydraulics than anything to do with the flywheel
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This post brought to you by Carl's Jr. |
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Hummm, There are two different slaves, with different length push rods also there are two throw out bearings with slightly different "shoulder" height (where the fork rides). Either one of those wrong parts could be causing the problem.
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
#5
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Yes, and you can install it with the throw out bearing in backwards. Then it won't work either.
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Junqueyardjim Christianity, if false, is of no importance, and if true, of infinite importance. The only thing it cannot be is moderately important. C.S. Lewis 1983 Mercedes W123 240D 4 Speed 285,000 on the road with a 617 turbo, beautiful butter yellow, license plate # 83 240D INDIANA 2003 Jaguar Type X, AWD. beautiful, good mileage, Mom's car, but I won't let her drive it! |
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Quote:
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1982 300TDT 1991 190D 2022 Metris |
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Umm. Not sure if this will help but on my 300GD the clutch master cylinder is a separate unit from the brake master cylinder (As opposed to my brothers 240D which is one unit)
There is a clutch master cylinder and a slave cylinder as well as the separate brake master cylinder. http://www.eurotruck-importers.com/index.php?main_page=product_info&products_id=367 http://www.eurotruck-importers.com/index.php?main_page=product_info&products_id=371 I supposed this was done for a survivability/durability stand point. If you lose the brakes the truck can still be driven and shifted.
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1982 300GD Carmine Red (DB3535) Cabriolet Parting Out 1990 300SEL Smoke Silver (Parting out) 1991 350SDL Blackberry Metallic (481) "The thing is Bob, its not that I'm lazy...its that I just don't care." |
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Quote:
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This post brought to you by Carl's Jr. |
#9
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The clutch pedal can be left in the up position whil you prime it with the brake pedal. Strange the connecting line was bulging, sounds like it was completely blocked. I had a problem once where a used slave cylinder was jammed up with rust, sealed completely so that even with the bleeder completely removed, it was still sealed. Maybe you are just not getting any flow through the older components
New parts will probably kill the issue
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This post brought to you by Carl's Jr. |
#10
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He said he could see the slave pushing the rod in and out I believe so a siezed slave is unlikely.
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC] ..I also have a 427 Cobra replica with an aluminum chassis. |
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That's what was weird about it. The slave was fully functional, just the bleeder was blocked off with grit. Worked fine in the donor car until I had cause to take apart the hydraulics. (300D 4-speed swap)
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This post brought to you by Carl's Jr. |
#12
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I think the clutch slave and the bleed nipple in particular, are the lowest point of the system so it stands to reason that thats where the crud would collect.
The bleed nipple of my 79's clutch slave was plugged when I went to flush the system.
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
#13
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Today I replaced the master first. After letting it sit and gravity sipping brake fluid, I felt a LITTLE bit more pressure. I had another person feel it who knew what it felt like before, and they felt the same pressure I did. So I know it wasn’t just a mental thing.
I pumped a hundred times or so but I still didn’t feel any difference. Next step was to bleed it from the slave. I opened the slave nipple and fluid started coming right out. So I pumped again, but still no change. Moving on to the next variable, I went ahead with the slave. Though I knew that the slave I had ordered did not look right. Ends up it doesn’t fit at all. Apparently it is not for this transmission, though it was listed on blahblah AZ as a replacement slave. There were two options and I guess wrong. (In my defense what I received was not the same slave in the picture). So time to wait for parts again. One thought to ponder: When I unbolted the slave from the bellhousing, I left it connected to the line. I pushed on the clutch pedal a couple times, and managed to shoot the pressure actuated piston out of the slave completely. So I assume I am all good hydraulically down to the slave?
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1982 300TDT 1991 190D 2022 Metris |
#14
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Did you finally get this resolved? you up and running yet?
Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
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