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#1
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HOW DO I PURGE AIR FROM IP TO INJECTORS 1984 2.2
I was able to change the O-Rings and crush washers below the fuel distribution valves in the IP, now I need to get the air out of the lines from IP to injectors. Need help and suggestions. Thanks
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#2
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Put a charger on the battery.
Disconnect the glow plug harness from the glow plug relay. Loosen the hard fuel lines at the injectors. Crank until you see fuel start to leak out of all the hard lines at the injector connection. Tighten all the hard line connections. Plug in the glow plug harness. Start engine. BTW: make sure the hard lines are secured at the support points along their run. If not, the lines will start snapping off at the injectors due to vibration at 447 miles. (no need to ask how I know this) Short pieces of slit fuel hose and zip ties will work if the plastic clips are missing.
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Greg 2012 S350 BlueTEC 4Matic 2007 ML 320 CDI 2007 Leisure Travel Serenity 2006 Sprinter 432k 2005 E320 CDI 1998 SLK230 (teal) 1998 SLK230 (silver) 1996 E300D 99k, 30k on WVO Previous: 1983 240D, on WVO 1982 300D, on WVO 1983 300CD, on WVO 1986 300SDL 237k, 25k on WVO (Deerslayer) 1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix 1983 380 SEC w/603 diesel, 8k on WVO 1996 E300D 351k, 177k on WVO |
#3
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Or better yet order the proper hard line clips and rubber pads from the bird. It is critical that the hard lines receive proper support or they will fatigue and crack as Greg found out.
At least it is not as dangerous as losing fuel lines on a gas engine, that is a guaranteed car fire.
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The OM 642/722.9 powered family Still going strong 2014 ML350 Bluetec (wife's DD) 2013 E350 Bluetec (my DD) both my kids cars went to junkyard in 2023 2008 ML320 CDI (Older son’s DD) fatal transmission failure, water soaked/fried rear SAM, numerous other issues, just too far gone to save (165k miles) 2008 E320 Bluetec (Younger son's DD) injector failed open and diluted oil with diesel, spun main bearings (240k miles) 1998 E300DT sold to TimFreeh 1987 300TD sold to vstech |
#4
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Thanks for that info Greg, but onew more question, is it not better or necessary to have someone close the line while cranking once the diesel starts to come out the line (fills the line)?
Reason i ask is id like to know if this can be done by a single person, i mean crank to purge then walk out of car to close line without letting air back in. Many thanks and happy new year |
#5
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It will purge the air from the lines automatically during starting.
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#6
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I had to crank mine about 50 seconds before it started firing after doing the delivery valves, it was fully running on its own by about 65-70 seconds, smoothed out by 90.
I had also rebuilt my injectors at the same time.
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-diesel is not just a fuel, its a way of life- '15 GLK250 Bluetec 118k - mine - (OC-123,800) '17 Metris(VITO!) - 37k - wifes (OC-41k) '09 Sprinter 3500 Winnebago View - 62k (OC - 67k) '13 ML350 Bluetec - 95k - dad's (OC-98k) '01 SL500 - 103k(km) - dad's (OC-110,000km) '16 E400 4matic Sedan - 148k - Brothers (OC-155k) |
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