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  #1  
Old 01-01-2013, 10:04 AM
TheDon's Avatar
Ghost of Diesels Past
 
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W123 vacuum question

'83 300D

I need to get the vacuum door locks working again. The yellow line to the drivers door is broken so that's most likely the culprit. I can lock the rears and they immediately push the front locks up so I bet the system is relatively leak free.

But in the engine compartment off the yellow vacuum splitter thing there should be which color lines?

I have the yellow blocked off and plugged into it is a green with yellow line and then there is a yellow with red just chilling not connected to Anything.

Can anyone advise on what should be where?

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  #2  
Old 01-01-2013, 10:29 AM
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On my '83 300D, the yellow/green stripe line is for climate control and is not attached to the yellow check valve. Attached to the yellow check valve is a solid yellow line and a yellow line with a (maybe) brown stripe, which I believe is routed to the vacuum reservoir.

Last edited by qwerty; 01-01-2013 at 11:55 AM.
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  #3  
Old 01-01-2013, 11:51 AM
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Yellow lines are all door locks. Yellow with red is lock, yellow with green is unlock, and yellow with brown is reservoir. Green lines are climate control. You should have a T from the main vac line going to a solid yellow that goes to the master door lock switch in the door, as well as the yellow/brown line that goes to the res. The yellow/green and yellow/red, should all be in the cabin of the car controlling the locking and unlocking. You should have a yellow/green and a yellow/red going to each door and trunk, and only a yellow/red going to the fuel door lock.
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  #4  
Old 01-01-2013, 12:48 PM
TheDon's Avatar
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Ok cool, so what to do about that random green line?
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  #5  
Old 01-01-2013, 01:03 PM
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Quote:
Originally Posted by TheDon View Post
Ok cool, so what to do about that random green line?
Plug it into the 4-way connector, but not into the yellow check valve.
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  #6  
Old 01-01-2013, 01:05 PM
TheDon's Avatar
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Ok.

It's a pain trying to run a new line to the drivers door! Any tips?
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  #7  
Old 01-01-2013, 01:13 PM
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Quote:
Originally Posted by TheDon View Post
Ok.

It's a pain trying to run a new line to the drivers door! Any tips?
I would have just spliced the broken hard line with a piece of vacuum hose.

But that may not be feasible in your particular situation.

Last edited by qwerty; 01-01-2013 at 01:26 PM.
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  #8  
Old 01-01-2013, 01:19 PM
TheDon's Avatar
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It broke at the door joint.


I also do not have. 4 way vacuum connector, only a 3. Odd.

So I have a tempt setup patching the line and in getting 15+ inches of vacuum from the yellow line. I let the car idle for a bit to build vacuum and I cannot lock/unlock from the drivers door
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  #9  
Old 01-01-2013, 01:24 PM
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Quote:
Originally Posted by TheDon View Post


I also do not have. 4 way vacuum connector, only a 3. Odd.
"4 way" includes the supply connection. One supply connection, splitting (3 ways) to climate control, door lock check valve and shut-off valve. Check valve then splits to reservoir and primary door lock circuit.
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  #10  
Old 01-01-2013, 01:31 PM
TheDon's Avatar
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Got it.

I have a supply going to the drivers door yet the locks do not lock when I lock the drivers door.

If anything I'd like to just bypass the vacuum locks but I can't because when I manually lock the doors they unlock each other!
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  #11  
Old 01-01-2013, 01:36 PM
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Originally Posted by TheDon View Post

If anything I'd like to just bypass the vacuum locks but I can't because when I manually lock the doors they unlock each other!
That's easy to fix. Just pull up the carpet and disconnect a couple of vacuum lines. Front passenger would be a good spot.
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  #12  
Old 01-01-2013, 02:46 PM
TheDon's Avatar
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I remembered about those lines. I disconnected them for now.

Also the drivers door has a kinked line, the yellow/red is kinked.. but thankfully inside the door so I should be able to snip and add in a patch.

any tips or tricks for running a new line through the jamb would be cool.

I did test all of the vac elements from the passenger seat junction.

The left rear door does not hold vacuum for unlock, nor does the fuel door.I think I have a spare lock element for a door in my box of parts. I think I may have to go to the junkyard this weekend and test out the w123 that is there for vacuum stuff and just hoard it all

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