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Brake system bleeding, master cylinder bleeding + a damage warning
Bench Bleeding
http://www.valvoline.com/carcare/articleviewer.asp?pg=res20020701bm&cccid=5&scccid=9 Installing a new master cylinder requires a bench bleed to ensure all the air is removed from the unit. http://www.misterfixit.com/brakbld1.htm Bench Bleeding the Master Cylinder http://www.custompistols.com/cars/articles/dw_benchbleed.htm http://www.google.com/search?hl=en&lr=&q=how+to+bench+bleed+the+master+cylinder&btnG=Search |
Thanks Whunter! Very helpful information.
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Warning: Over-stroking the master cylinder may cause it to fail.
This can happen to even the most experienced mechanic, "Especially" on a high mileage car.
The old school manual brake pedal "down" - "up" - "down" - "up" bleed method risks over-stroking the master cylinder. The master cylinder piston seals can get scored if they're pushed into a normally unused - corroded, region of the master cylinder's bore. If this happens, you'll have little or no brake pedal, and will need a new master cylinder. I strongly recommend using a pressure bleeder to avoid the issue. |
I searched for the nipples for bench bleeding mine for a while.. since they are metric.... finally found them at NAPA.... I think the kit had both SAD and METRIC multiple sizes for less than $10... just remember where you store it and you are fixed for life...
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FYI
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Home depot or Lowe's always have a cheap one gallon bug sprayer. #1. Buy it, the cheap sprayer I got today cost me $8.99. #2. Buy a quart or gallon of brake fluid. #3. Rip or cut the wand nozzle off. #4. Replace the wand nozzle with a piece of vacuum hose that fits the tube + is large enough to fit over the master cylinder line port. #5. Put at least a quart of brake fluid in the bug sprayer. #6. Pump up the bug sprayer. #7. Mount the master cylinder/reservoir assembly in a vice or on the car. #8. Remove the reservoir cap. #9. With one hand, hold the vacuum hose firmly on the master cylinder line port you want to bleed. #10. Squeeze the wand trigger with your other hand. #11. You should hear a brief bubbling gurgle, but keep reverse filling until you are sure that section of the reservoir is at least 1/4 - 1/2 full. #12. Repeat steps #9, #10, and #11, on each line port. #13. Attach the brake lines, fill the master cylinder and bleed at all four wheels as needed. Total master cylinder bleed time is generally less than 90 seconds. 1-Gallon Economy Sprayer-1401P at The Home Depot |
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