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  #1  
Old 12-14-2013, 12:39 PM
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Very Urgent - In a Bind

Is there anyone in the state of Arizona that I can pay to correct a vacuum leak? I need to leave Wednesday for a road trip.

The issue is the vacuum diagram doesn't have a part number, so not sure which of the two same looking devices have lines going where...

Also, got a leak at the brown line, but can't seem to find where it goes.

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  #2  
Old 12-14-2013, 12:42 PM
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For this trip, as it's urgent, you may think about capping the vacuum before it enters the interior compartment, and keep everything isolated to the engine bay for correct engine/transmission operation. You'll lose some climate, and door locky type comforts, but easier to track down a leak when you've eliminated those areas.
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  #3  
Old 12-14-2013, 12:42 PM
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Not in Arizona. But always post pictures and then maybe someone can tell you
what you need and where to get it.
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  #4  
Old 12-14-2013, 12:47 PM
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Quote:
Originally Posted by Rockyriver View Post
Not in Arizona. But always post pictures and then maybe someone can tell you
what you need and where to get it.
Already been down that road and no one knew the answer... Figured money might motivate. Rather pay to get her right than pay for airline tickets!
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Current fleet:

1985 Mercedes-Benz 280TE - Waiting for heart surgery.

1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home.

1979 Mercedes-Benz 300TD - Parted out.

1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration.

1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration.

1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health.
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  #5  
Old 12-14-2013, 01:02 PM
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You can drive this car without vacuum. It's not a big issue. The only issue is shutting it off (hence your comment about the brown line). Plug the yellow line where it goes into the firewall (plug the end towards the pump, not the interior). You won't have vacuum locks on doors, gas tank door, or trunk. Leave the green line since it controls your heating pods and I assume you'll need heat this time of year. Pull the brown line off the shut off valve. Replace it with a long piece of rubber vacuum hose lead out thru the cowl area. Shut the hood. You can now shut off the engine by giving three quick sucks on that vacuum line without opening the hood. (as long as the vacuum diaphragm in the shut off valve is intact). Go on your road trip.
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  #6  
Old 12-14-2013, 01:18 PM
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Quote:
Originally Posted by kerry View Post
You can drive this car without vacuum. It's not a big issue. The only issue is shutting it off (hence your comment about the brown line). Plug the yellow line where it goes into the firewall (plug the end towards the pump, not the interior). You won't have vacuum locks on doors, gas tank door, or trunk. Leave the green line since it controls your heating pods and I assume you'll need heat this time of year. Pull the brown line off the shut off valve. Replace it with a long piece of rubber vacuum hose lead out thru the cowl area. Shut the hood. You can now shut off the engine by giving three quick sucks on that vacuum line without opening the hood. (as long as the vacuum diaphragm in the shut off valve is intact). Go on your road trip.
Thank you so very much!

I have checked and eliminated any line with a leak, and still have a leak. Now going to check the shut off valve, as only thing I can think of. I made sure when I installed the seal for the booster to be careful and when I undo the the line, get a hiss.
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Current fleet:

1985 Mercedes-Benz 280TE - Waiting for heart surgery.

1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home.

1979 Mercedes-Benz 300TD - Parted out.

1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration.

1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration.

1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health.
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  #7  
Old 12-14-2013, 01:48 PM
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Brown line isn't for the vacuum shut off, but the brown and purple. Brown goes to something on the passenger side.

Eliminated the vacuum system, and still has the issue. This is why I need local help...
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Current fleet:

1985 Mercedes-Benz 280TE - Waiting for heart surgery.

1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home.

1979 Mercedes-Benz 300TD - Parted out.

1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration.

1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration.

1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health.
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  #8  
Old 12-14-2013, 01:53 PM
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FYI

Quote:
Originally Posted by Adriel View Post
Is there anyone in the state of Arizona that I can pay to correct a vacuum leak? I need to leave Wednesday for a road trip.

The issue is the vacuum diagram doesn't have a part number, so not sure which of the two same looking devices have lines going where...

Also, got a leak at the brown line, but can't seem to find where it goes.
More definition required.

What forum thread with pictures?

What vacuum diagram, EGR, transmission, shutoff, climate control, central locking???

********************************

The BROWN line is simple:
* From the Large black vacuum pump supply line.
* Through the bulkhead.
* To the steering lock, key lock, vacuum switch.

# From the steering lock, key lock, vacuum switch.
# To the injection pump vacuum shutoff box.

******************************************

Here are more vacuum diagrams that may help you...
300TD W123193 Vacuum System Photos by whunter | Photobucket

.
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  #9  
Old 12-14-2013, 01:55 PM
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The brown line going into the passenger compartment goes to the key. In the key switch there is a 3-way valve to control the shutoff actuator.
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  #10  
Old 12-14-2013, 02:00 PM
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You get a Hiss because it is holding vacuum, the Hiss is air rushing in.

When you add a line to the Vacuum Shut off Valve, use a clear line. If the diaphragm is ruptured inside it, you will get a mouth of eng oil. this way you will see it coming up the clear tube.

If you see no oil, then you know the shut off valve is good.

The brown line connects to the large black supply line between the Vacuum pump and the Brake Booster. this is it`s source of vacuum. the Brown line goes into the passenger compartment, and connects to the Valve on the Ignition/Steering Lock assy. then a second brown line, (which is also connected to the same valve) comes out from the passenger compartment, and connects to the Vacuum Fuel Shut off valve.

When you turn the Key to start the Engine, or to shut off the Engine, this switches Vacuum to shut off the engine, or releases vacuum so the fuel is turned so the Engine starts.

Simple???


Charlie
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  #11  
Old 12-14-2013, 02:04 PM
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Answer

Quote:
Originally Posted by Adriel View Post
Brown line isn't for the vacuum shut off, but the brown and purple. Brown goes to something on the passenger side.

Eliminated the vacuum system, and still has the issue. This is why I need local help...
If the brown line is not for shutoff = your system has been seriously altered / hacked.

.
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Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
Fleet Durability
Technical Quality Auditor.
Automotive Technical Writer

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1983 300D
1984 190D
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2002 Honda Civic

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  #12  
Old 12-14-2013, 02:41 PM
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Quote:
Originally Posted by whunter View Post
If the brown line is not for shutoff = your system has been seriously altered / hacked.

.
Prove it.

I know it is original without doubt because I have the history and the fact of the lines being the correct lengths and apparent age. Plus, there be no reason to swap brown/purple with brown.

I think I know what I did wrong in testing: shutoff has no vacuum source with all vacuum lines eliminated. Duh!
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Current fleet:

1985 Mercedes-Benz 280TE - Waiting for heart surgery.

1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home.

1979 Mercedes-Benz 300TD - Parted out.

1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration.

1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration.

1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health.
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  #13  
Old 12-14-2013, 02:55 PM
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I would be more then willing to help but i have no spare parts to fix anything that may be broke and i haven,t bought a new mityvac......though i am a little ways away...
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  #14  
Old 12-14-2013, 03:06 PM
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Quote:
Originally Posted by charmalu View Post
You get a Hiss because it is holding vacuum, the Hiss is air rushing in.

When you add a line to the Vacuum Shut off Valve, use a clear line. If the diaphragm is ruptured inside it, you will get a mouth of eng oil. this way you will see it coming up the clear tube.

If you see no oil, then you know the shut off valve is good.

The brown line connects to the large black supply line between the Vacuum pump and the Brake Booster. this is it`s source of vacuum. the Brown line goes into the passenger compartment, and connects to the Valve on the Ignition/Steering Lock assy. then a second brown line, (which is also connected to the same valve) comes out from the passenger compartment, and connects to the Vacuum Fuel Shut off valve.

When you turn the Key to start the Engine, or to shut off the Engine, this switches Vacuum to shut off the engine, or releases vacuum so the fuel is turned so the Engine starts.

Simple???


Charlie
Thank you so very much Charlie! Not sure how I missed it...

Well then, must be blind. I thought I was careful in tracing. I can't find the vacuum sheet I printed, P.C. off for repairs, and can't find the enhanced version on here...

So then, can I then say the booster and booster seal are good?

__________________
Current fleet:

1985 Mercedes-Benz 280TE - Waiting for heart surgery.

1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home.

1979 Mercedes-Benz 300TD - Parted out.

1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration.

1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration.

1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health.
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