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  #1  
Old 01-31-2014, 07:58 PM
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Oil pan gasket, split upon installation.

Hello all...

Hoping you can help me figure out why this would have happened? Is it because I used gasket sealer, or is it because the pan is bent?

I slowly tightened the cap screws all around crisscross method, then torqued to 10 Nm (7.4 lbFt), same crisscross method. When three of the screw points split the gasket and forced it out, seems a foregone conclusion this will leak as it is.

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Oil pan gasket, split upon installation.-sam_0166.jpg   Oil pan gasket, split upon installation.-sam_0165.jpg   Oil pan gasket, split upon installation.-sam_0164.jpg   Oil pan gasket, split upon installation.-sam_0161.jpg  
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1983 W123 300TD US spec Turbo engine, with Euro bumpers and manual climate control, and manual transmission.
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  #2  
Old 01-31-2014, 08:23 PM
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I have never seen that happen. I only use sealer on the pan side (if I use sealer at all), and NEVER silicone. Silicone is very slippery, so that might explain the gasket spitting itself out.
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  #3  
Old 01-31-2014, 08:26 PM
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It was just gasket sealer, the kind you brush on, like varnish. Very light coating, and allowed it to get sticky first.
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  #4  
Old 01-31-2014, 08:28 PM
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Could the gasket be old stock? I had this happen recently on a valve cover gasket.
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  #5  
Old 01-31-2014, 09:09 PM
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Quote:
Originally Posted by crazy4diesel View Post
It was just gasket sealer, the kind you brush on, like varnish. Very light coating, and allowed it to get sticky first.
Sorry, it kinda looked like red silicone. BWhitmore might be onto something though.
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  #6  
Old 01-31-2014, 09:58 PM
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Time to calibrate your torque wrench?

Sixto
87 300D
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  #7  
Old 01-31-2014, 11:26 PM
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I suppose there's a 1 in a 1000 chance it's the torque wrench, but since the other 16 nuts seem to be fine, not sure that's be the culprit, but anything is possible.
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  #8  
Old 01-31-2014, 11:46 PM
xaliscomex
 
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Installed gasket on my oil pan without sealer. No oil leaks. Not one drop. I did some research on wether or not to use sealer and got mixed results from different forums. Even the classic center was unsure. I opted not to use the sealer. 1979 300sd w116.
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  #9  
Old 02-01-2014, 07:17 AM
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I'd agree with checking the torque wrench. This appears to be a classic bulge of the gasket from over-tightening.
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  #10  
Old 02-01-2014, 07:23 AM
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Quote:
Originally Posted by steeleygreg View Post
I'd agree with checking the torque wrench. This appears to be a classic bulge of the gasket from over-tightening.
X2

I think they are over torqued. I would also check the pan itself now since it may be bent.
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  #11  
Old 02-01-2014, 07:39 AM
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I think you should check the oil pan - that's a good start

When using the torque wrench did it feel more than 10Nm?

But actually it looks to me like you didn't get the holes lined up when you installed it - it looks like you might have had the bolt under the gasket and then you pushed and snap...

I've been using Hylomar gasket dresser on my M102 recently and it does go pretty sticky like fly paper - if you're not careful it will stick to the bit you don't want it to which when you pull it to where you want it to go it can cause it to rip. Put on too much of this gasket dresser and it will make the gasket wet and then you've got a weaker bit of paper to play with...
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  #12  
Old 02-01-2014, 10:04 AM
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On the steel pan side, did you use a hammer / flat punch to flatten holes? Steel pans tend to dimple on the gasket side around the bolt holes. If they are used with a new gasket this will happen.

If using sealer, put is on the gasket, slide around the metal, remove then let dry a few min. If you only put it on the metal the gasket does not have time to absorb sealer and it will slide. Installing dry is usually better.

Proper torque is in the screwdriver range, don't tighten directly to the spec, run the bolts in and creep up on the torque like bolting on a cylinder head.
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  #13  
Old 02-01-2014, 11:21 AM
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Thanks all, I'm suspecting this was a combination of a PO over tightening and bending or dimpling the pan to stop an oil leak, and the sealer maybe not being fully set yet (I'd applied it only to the gasket, but I'm starting to think it's not necessary and in fact a bad idea on such a thick gasket).

When I torque anything I go slow back and forth all the around something, just like the standard for head bolts, heck I even tighten the valve cover the same way, a bit anal I know, but it's what I do. The wrench is relatively new, and always clicks when I expect it to...and it did in this case too.

Do you all think a new pan for 23 bucks would be worth it? I didn't get one in the first place, because I've always been of the camp that nothing is as good as OE, and I couldn't see anything wrong with this pan, but now it's on there I can see a slight wave between the bolts.
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  #14  
Old 02-01-2014, 11:40 AM
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Place the pan on a flat surface to check it.

Modern glass is probably going to be flat enough for this check. I'm all for saving money(!) Check before buy...
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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
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  #15  
Old 02-01-2014, 02:15 PM
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Quote:
Originally Posted by crazy4diesel View Post

Do you all think a new pan for 23 bucks would be worth it? I didn't get one in the first place, because I've always been of the camp that nothing is as good as OE, and I couldn't see anything wrong with this pan, but now it's on there I can see a slight wave between the bolts.

I got one for my old 300D and it cured 90% of its oil leaks. Well worth the money.

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