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  #1  
Old 01-21-2015, 08:11 PM
Cinedp
 
Join Date: Dec 2014
Location: Los Angeles
Posts: 6
LA OM606 Glow Plug Mechanic - Any Suggestions?

Hello folks,

Since I recently purchased a 99 E300TD with 107K miles and have been running it though some routine maintenance:
  • Voltage Regulator
  • Diesel Relay
  • Shocks and Springs (Eibach and Bilstein Sports) had to change the Spring pads
  • Serp Belt
  • Fuel Filter - Going to do GT Screen in a month
  • Planned: Transmission Module Replacement

And recently the Glow plug light stayed on and forced me to check the resistance and I found that GP #3, 4 and 6 are failing - now my MPG makes sense - and I have read extensively how difficult replacing them is likely to be - if i do them myself. SOOOO, I wanted to know if anyone could refer a shop in Los Angeles that has the correct Klann Tap tool kit to perform the retapping of the pre chamber if they break a GP off in the process of removing it. Any suggestions are appreciated. Or should I simply take the head off and take to a good machine shop?

I may choose to undertake replacing them and have know that i should:
  • A. Be careful and Pre lub with PB or WD40 in advance while the engine is warm.
  • B. Heat up the surrouding Metal - NOT THE GP itself - with a Propane torch and try to gently ease it out
  • C. Try to remove using a torgue wrench set to 42nms to limit the likelyhood of snapping the GP off in the chamber
  • D. Get me a Klann Tap tool - or make one myself - because I am bound to snap at least one of them off - I plan on replacing them all while I am there.
  • E. Ream out the prechamber with the correct reamer for the OM606 - ANY ONE KNOW WHERE I CAN GET ONE?
And finally, since the reason that the GP's get stuck is likely the carbon build up, has anyone tried placing the business end of a oscillating tool - without the cutting blade of course! - onto the end of a GP and gently vibrating it a little? Which, I hypothesize, should loosen the GP from the Carbon a bit. Just a thought any comments on it though?
C-

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  #2  
Old 01-21-2015, 09:08 PM
vstech's Avatar
DD MOD, HVAC,MCP,Mac,GMAC
 
Join Date: Mar 2006
Location: Mount Holly, NC
Posts: 26,841
Ok, first off, don't panic. I'd start by getting the stuff out of the way that will slow down glow plug removal, but still let the car run. Then I'd start and drive the car and FULLY get the car up to operating temp.
Warm engine makes the glow plugs much easier to remove.
As for the reamer, click on the mercedes Benz link at the top of the page, select your car, then type glow plug in the search box. Pelican sells it, and it's affordable.
You can also look on the tool rental forum we have here and see if one is in the list.
Tool Rental Program - PeachParts Mercedes ShopForum
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  #3  
Old 01-22-2015, 05:58 AM
Cinedp
 
Join Date: Dec 2014
Location: Los Angeles
Posts: 6
Thanks,, I won't panic

Thanks for the suggestions. I think I will begin to prep the car this weekend.
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  #4  
Old 01-23-2015, 07:59 AM
Registered User
 
Join Date: Jul 2003
Location: Northern Virginia
Posts: 1,078
Glow plugs

Hello. Failing or dead glow plugs have nothing at all to do with your mileage. Glow plugs only help get the engine started. For accurate mileage calculations, carefully monitor consumption and miles over lots of miles like 5,000 miles, which should include all kinds of driving styles and conditions. I'v tracked mileage for more than 400 tanks of fuel in my 95.

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