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  #1  
Old 07-22-2015, 11:06 PM
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Join Date: May 2005
Location: Twin Falls, Idaho
Posts: 330
617 Starter Wiring ??

I screwed up. I took the wires off the starter on the '84 300SD and did not mark them.

Two of the four are obvious, the ground strap and the smallest wire.

The other two larger wires come out of a cable sleeve, they mount on the two large threaded studs on the starter. The two studs are side by side.

What is the best way to be sure I get the wires attached right the first time, instead of guessing and taking the 50% chance of getting them on the wrong studs?

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1st MBz: 1982 300SD
2nd MBz: 1987 300SDL
3rd MBz: 1995 S420
4th MBz: 1987 190DT
5th MBz: 1984 300SD w/1983 300DT engine
6th MBz: 1999 C230k I'm 3rd owner, got it w/57,235 miles.
and manages Mom's 2007 R320 CDI
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  #2  
Old 07-23-2015, 09:45 AM
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Location: Twin Falls, Idaho
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OK, I found this post by Diesel911 from Oct 2012: http://www.peachparts.com/shopforum/diesel-discussion/328163-81-300sd-starter-wiring.html

If nothing changed with the starter wiring between '81 and '84, then both large cables attach to the long stud on the starter.
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1st MBz: 1982 300SD
2nd MBz: 1987 300SDL
3rd MBz: 1995 S420
4th MBz: 1987 190DT
5th MBz: 1984 300SD w/1983 300DT engine
6th MBz: 1999 C230k I'm 3rd owner, got it w/57,235 miles.
and manages Mom's 2007 R320 CDI
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  #3  
Old 07-23-2015, 10:20 AM
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Join Date: Sep 2012
Location: Wilmington, NC by the Atlantic ocean
Posts: 2,530
Yep! At least, that's how I did my '85 a few months ago.

Dan
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  #4  
Old 07-23-2015, 03:18 PM
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Join Date: Oct 2011
Location: Columbia, SC
Posts: 3,941
The small can on top of the big can is the solenoid. It does 2 things, it closes a power contact to allow current into the motor (the big can), and it drives the pinion gear from the output shaft of the motor onto the ring gear, to turn over the engine.

On that solenoid are 3 terminals.

The upper big terminal is the main supply from the battery and accepts the two cables. One big cable comes straight from the battery and the other feeds on to everything else.

The lower big terminal is the output of the switch and feeds via a strap into the main motor terminal. Nothing else should connect here.

The small terminal takes the small wire (usually purple on a MB), this is the trigger signal from the key for the solenoid coil.

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The OM 642/722.9 powered family
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2014 ML350 Bluetec (wife's DD)
2013 E350 Bluetec (my DD)

both my kids cars went to junkyard in 2023
2008 ML320 CDI (Older son’s DD) fatal transmission failure, water soaked/fried rear SAM, numerous other issues, just too far gone to save (165k miles)
2008 E320 Bluetec (Younger son's DD) injector failed open and diluted oil with diesel, spun main bearings (240k miles)

1998 E300DT sold to TimFreeh
1987 300TD sold to vstech
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