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  #1  
Old 11-19-2018, 07:53 AM
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What screws into the aft end of the 603 oil pan?

In the never-ending saga of oil pans, have a nice 603 pan cleaned, baffle removed and ready. But the 3.0L side bumpout pan has a drilled out spot at the rear end of the pan for something.

My 606 pan doesn’t. Can’t observe my car currently, and the engine I removed the 3.0L pan from had the AT removed, so I don’t know what goes where.

This:



Anyone aware? Some sort of flywheel pickup?

Would suck if that’s the case.

__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (113k)
1991 350SD (206k)
1991 300D (228k)
1993 300SD (291k)
1993 300D 2.5T (338k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (265k)

Past Diesels:
1983 300D (228K)
1985 300D (233K)
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  #2  
Old 11-19-2018, 08:12 AM
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603 reads flywheel teeth through that hole, the 606 has bumps on the back of the fly wheel which are read. Both are used to determine engine rpm.
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92 e300d2.5t
01 e320
05 cdi
85 chev c10
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  #3  
Old 11-19-2018, 08:28 AM
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Not good. So my 606 pan will mount up but not allow my engine, Klima, etc to work correctly. Wonder how big of a risk it is to have that pickup machined in. Faster than shipping yet another pan or being stuck with the om603 3.0L pan.

What to do, what to do.
__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (113k)
1991 350SD (206k)
1991 300D (228k)
1993 300SD (291k)
1993 300D 2.5T (338k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (265k)

Past Diesels:
1983 300D (228K)
1985 300D (233K)
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  #4  
Old 11-19-2018, 08:33 AM
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Posts: 3,944
I think you're pretty safe if you open it up with a hand drill and tap. You'd have to take care that the sensor doesn't contact the wheel, but I think the thickness of the casting would ensure the spacing is good. It's always something.
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  #5  
Old 11-19-2018, 08:44 AM
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Why not have the jb weld removed and have the original pan welded?
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92 e300d2.5t
01 e320
05 cdi
85 chev c10
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  #6  
Old 11-19-2018, 01:51 PM
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Quote:
Originally Posted by JHZR2 View Post
Not good. So my 606 pan will mount up but not allow my engine, Klima, etc to work correctly. Wonder how big of a risk it is to have that pickup machined in. Faster than shipping yet another pan or being stuck with the om603 3.0L pan.

What to do, what to do.
Looks like that boss should be pretty easily machined once you know the size and direction it needs to be.

There would be a large straight bore slightly oversize for the sensor head itself (the sensor has an O-ring I think) and alongside there needs to be a threaded hole that accepts the securing screw for the sensor.

If you had your original pan off, a reasonably accomplished machinist can examine and establish the requisite bore angle and exact size that can be duplicated into that 606 pan's unmachined boss area. He would probably turn a foot long rod the would fit snugly into the original pan and then by laying the pan upside down on a surface plate and then measuring the angles. Alternatively, such a rod could be inserted into the bore then the rod chucked up in a mill or drill press and the quill brought down to the table, the pan would then be clamped into place. The quill is raised pulling the rod from the bore leaving the pan clamped in place. Then the rod is removed ant the the proper sized drill or end mill chucked up and the bore can be cut by lowering the quill down into the clamped pan. Fit the sensor, mark the securing screw center, drill and tap that.

Around here a machinist is usually $85-100 an hour.
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  #7  
Old 11-19-2018, 02:04 PM
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Quote:
Originally Posted by Mxfrank View Post
I think you're pretty safe if you open it up with a hand drill and tap. You'd have to take care that the sensor doesn't contact the wheel, but I think the thickness of the casting would ensure the spacing is good. It's always something.
The sensor is a straight bore and there is a securing screw alongside that needs a much smaller tapped hole.

Here's the sensor


https://www.pelicanparts.com/catalog/SuperCat/3095/MBZ_3095_ELSENS_pg2.htm#item8
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  #8  
Old 11-20-2018, 09:30 AM
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Location: Calgary Alberta Canada
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And the decision was?
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92 e300d2.5t
01 e320
05 cdi
85 chev c10
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  #9  
Old 11-20-2018, 12:11 PM
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I’m inclined to stick with 606 pan. My mechanic who also does machining, will call me when the time comes. He has both pans. We will discuss when he calls. I’ve told him not to rush.

__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (113k)
1991 350SD (206k)
1991 300D (228k)
1993 300SD (291k)
1993 300D 2.5T (338k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (265k)

Past Diesels:
1983 300D (228K)
1985 300D (233K)
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