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  #1  
Old 10-15-2002, 12:18 AM
margan37
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Question 1984 300D Turbo - Injector pump rebuilding and calibration

I took my car to an independent MB repair shop because the engine was idling very roughly. When idling there is a loud knock. The mechanic told me that the injector pump unit needed to be removed and sent out for rebuilding and calibrating. The cost of this would be approximately $750. Does this sound right? Is this a common occurance? Any suggestions welcome.

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  #2  
Old 10-15-2002, 06:57 AM
engatwork's Avatar
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Location: Soperton, Ga. USA
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I was quoted $250 for a calibration job at the local Bosch authorized turbo and diesel service shop. At least $750 for a total rebuild. He did indicate that the calibration did include a new ALDA. How many miles are on yours?
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Old 10-15-2002, 10:08 AM
margan37
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The car has 94,000 miles on the engine. So, you think the price is in line? I've been told by another "authorized" Mercedes repair shop that in his time in business, he has had to rebuild few. This is my reason for questioning the solution by the independent I took the car to for repair. If I might ask, what is ALDA?
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Old 10-15-2002, 11:21 PM
Palangi's Avatar
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Pump needs rebuilding in 94000 miles? Sounds fishy to me unless somebody has been twiddling with it already. I wonder what a new rack dampener bolt, a dose of injector cleaner, new engine mounts, and new air cleaner mounts would do for this car? I would be very surprised if the pump really needs rebuilding.
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Old 10-16-2002, 10:05 AM
margan37
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The motor mounts and air cleaner mounts have been replaced recently. I'm not familiar with what the rack dampener is. I think the injectors were worked on when the timing chain was replaced. I'd still like to know what and ALDA is, if someone can explain that.
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Old 10-16-2002, 06:35 PM
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Margan - do a search on here on "ALDA". There has been alot of discussion concerning the ALDA in the past. It is the "compensator" (for lack of a better term) that tells the fuel injection pump how much fuel to pump based on pressure of the intake or ambient conditions. I forget what it stands for.

trivia - I have an add from the June 1981 issue of Motor Trend and it says, concerning the fuel adjustment:

"For example, the 240D's zero-excess four cylinder diesel engine is meant to run efficiently at 5,000 feet above sea level or at five. Mercedes-Benz science gave it a built in, barometric brain, to adjust the fuel/air mixture to the altitude."

This is a direct quote from the ad - first time I have heard it called a "built in brain".
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Old 10-16-2002, 11:03 PM
RSH RSH is offline
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Here are a couple of articles you can look over.

1. rack damper adjustment
http://www.mbz.org/info/articles/engine/rackbolt/

2. injector pump timing adjustment
http://business.baylor.edu/Richard_Easley/autofaqs/iptiming.htm
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  #8  
Old 03-28-2011, 02:58 PM
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On topic data

Run away diesel, why does it happen?
http://www.peachparts.com/shopforum/showthread.php?t=101404

Worried about Carbon, head, piston, and pre-chamber
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Inline diesel Injection Pumps
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Motor / engine keeps running
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How to Replace Your Shutoff Valve
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IP throttle rack jammed
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Oil in Engine Shutoff Valve 300sd
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Italian Tune up
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Vacuum Diagrams W123 and W126 models
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Cold weather starting links
http://www.peachparts.com/shopforum/showthread.php?p=1018529

95 E300D (606.910) Fuel Lift Pump Rebuild Question
http://www.peachparts.com/shopforum/showthread.php?t=285915

OM606 Fuel Pump Rebuild
http://www.peachparts.com/shopforum/showthread.php?t=288883

Strong nailing
http://www.peachparts.com/shopforum/showthread.php?t=74137

Delivery Valve Leak issues thread
http://www.peachparts.com/shopforum/showthread.php?t=227463

96 E300D randomly shutting off
http://www.peachparts.com/shopforum/showthread.php?t=151581

1999 E300 Gremlin
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E300 - unauthorized start when cold
http://www.peachparts.com/shopforum/showthread.php?p=566097

1998 E300 turbo diesel doesn't start.
http://www.peachparts.com/shopforum/showthread.php?p=1170140

ALDA issue threads
http://www.peachparts.com/shopforum/showthread.php?t=239597

Injector + Heat shield + Nozzle, Prechamber + Collar and Nailing. LINK THREAD
http://www.peachparts.com/shopforum/showthread.php?t=211750

Fuel only dribbles from removed injector line when cranking at WOT
http://www.peachparts.com/shopforum/showthread.php?p=2684156

How forcefully will fuel come out of injector lines
http://www.peachparts.com/shopforum/showthread.php?p=1563783

Here's my payback! Diesel Primer Pump Replacement
http://www.peachparts.com/shopforum/showthread.php?t=109076

99 e300td injector pump leak
http://www.peachparts.com/shopforum/showthread.php?t=105291

Drip Timing Threads
http://www.peachparts.com/shopforum/showthread.php?t=197093

Mercedes Diesel RIV Timing Tool
http://www.europeantransmissions.com/Bulletin/DTC.merc/Dieseltiming%20MB.pdf

Help: What oil goes into Injector Pump??
http://www.peachparts.com/shopforum/showthread.php?t=217522

Diesel Injection Pump Timing Device threads
http://www.peachparts.com/shopforum/showthread.php?t=239595

Injection pump timing degrees OM602
http://www.peachparts.com/shopforum/showthread.php?t=170953

OM616/617 Injection Pump.
How to adjust the Naturally Aspirated Injection Pump.
http://www.peachparts.com/shopforum/showthread.php?p=678986

'75 240 D M-style IP Theory - Help!
http://www.peachparts.com/shopforum/showthread.php?p=532895

OM617 IP, oil leak from fuel pump gasket
http://www.peachparts.com/shopforum/showthread.php?t=141338

Fuel injection pump diagrams???
http://www.peachparts.com/shopforum/showthread.php?t=141323

IP Full Load Adjustment 617 Turbo
http://www.peachparts.com/shopforum/showthread.php?p=1772106

Injection Pump Removal on OM606 for Bosch Service
http://www.peachparts.com/shopforum/showthread.php?t=217447

Specialized Indicator for IP Timing
http://www.peachparts.com/shopforum/showthread.php?t=139170

Setting pump primary timing by Milli volt method.
http://www.peachparts.com/shopforum/showthread.php?p=1160109

IP Timing
http://www.peachparts.com/shopforum/showthread.php?t=150375

Setting timing with IP lock tool.... Why won't the plunger set?
http://www.peachparts.com/shopforum/showthread.php?t=83763

Adjusting injection pump timing without setting cam timing
http://www.peachparts.com/shopforum/showthread.php?p=1077248

Injector pump timing
http://www.peachparts.com/shopforum/showthread.php?p=1310290

Ip rack return spring r&r
http://www.peachparts.com/shopforum/showthread.php?t=242520

Diesel Timing Chain Link Thread
http://www.peachparts.com/shopforum/showthread.php?p=1251434

IP Destroying Injectors, GP, and Prechamber? [long]
http://www.peachparts.com/shopforum/showthread.php?t=170615

welding a cracked IP
http://www.peachparts.com/shopforum/showthread.php?p=720777

Leak-down Tester and ?'s
http://www.peachparts.com/shopforum/showthread.php?p=999381

wont start for anything!
http://www.peachparts.com/shopforum/showthread.php?t=104222&page=41&pp=20

so, what does that rack damper bolt (617) actually do?
http://www.peachparts.com/shopforum/showthread.php?p=1458468

Part# rack dampener pin for 1985 300SD
http://www.peachparts.com/shopforum/showthread.php?p=858324

Adjusting the Rack Damper Bolt
http://articles.mbz.org/engine/diesel/rackbolt/

Replacing Rack dampener pin
http://www.peachparts.com/shopforum/showthread.php?p=1391845

Fuel injection pump starvation with good a good lift pump
http://www.peachparts.com/shopforum/showthread.php?p=2133911

Fuel pressure relief valve adjustment
http://www.peachparts.com/shopforum/showthread.php?t=234609

lift pump test
http://www.peachparts.com/shopforum/showthread.php?t=277893

fuel pressure
http://www.peachparts.com/shopforum/showthread.php?p=2156755

Bosch Fuel Injection, Link to certified shop locater
http://www.boschservice.com/ServiceLocations/DieselServiceCenter/Diesel+Service+Center.htm

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