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  #1  
Old 10-20-2003, 09:44 AM
rbarnes's Avatar
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Question Diesel Leak

I have suddenly developed a diesel leak on my '83 300D. It appears to be coming from around the base of the hand pump area. It continues to leak even though I haven't driven it for a few days. I have the white top screw down type. Does this normally require replacing the entire unit or just the hand pump itself?
Thanks for your help.
-RB.

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1983 300D Silver -mine- 185,000 w/ donor transmission
1983 300D Gray (Franklin) -parts car- 180,000- no transmission and no oil pan
1994 S320 Silver -wife's-135,000
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  #2  
Old 10-20-2003, 09:55 AM
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Rbarnes,

Just the pump can be replaced. There is a new type that you just push down and release and the it requires no screwing the cap.
Get this type it you are replacing the pump. Its available from Fastlane.

P E H
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  #3  
Old 10-20-2003, 10:25 AM
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Quote:
Originally posted by P.E.Haiges
Rbarnes,

Just the pump can be replaced. There is a new type that you just push down and release and the it requires no screwing the cap.
Get this type it you are replacing the pump. Its available from Fastlane.

P E H
Ditto on the above. It's a Bosch hand pump. Has a black post that you pump, no unsrewing, no leaks, cake to replace, MORE than worth the effort. Should cost about $18/shipped.

Here's a pic:

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  #4  
Old 10-20-2003, 12:40 PM
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Thanks everyone. I have one on order from Fastlane. We'll if that works. I'' try to change out the fuel filters while I'm at it.
-RB.
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1983 300D Silver -mine- 185,000 w/ donor transmission
1983 300D Gray (Franklin) -parts car- 180,000- no transmission and no oil pan
1994 S320 Silver -wife's-135,000
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  #5  
Old 10-20-2003, 08:21 PM
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rbarnes,

Do you have full power going uphill? If so, you are wasting your time and money replacing the fuel filters.

If it ain't broke, don't fix it.

P E H
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  #6  
Old 10-20-2003, 09:15 PM
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replacing the pump is a good idea! i also have the old style 'white' pump and am afraid to touch it for fear of springing a leak as the plastic appears very brittle. if your inline filter is blackened then replace it. it is a very cheap diy fix. get the 'clear' kind from fastlane so you can easily monitor the condition of your fuel and lines/tank.
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  #7  
Old 10-23-2003, 10:58 AM
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Changed out the hand pump last night. It appears that the leak is gone. It was so late when I finished that I followed PEH's advise and left the fuel filters alone. It was a little tricky getting a wrench on the little pump due to its angle and proximity to the fender well. The handles on all my wrenches were just too long.

Thanks to everyone for their input. It sure gives me confidence to do these repairs.
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1983 300D Silver -mine- 185,000 w/ donor transmission
1983 300D Gray (Franklin) -parts car- 180,000- no transmission and no oil pan
1994 S320 Silver -wife's-135,000
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  #8  
Old 10-23-2003, 02:31 PM
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Wrench for hand pump

I used a crow's foot and long extension to remove and replace mine, worked very well.
Jerry
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1985 300TDT (76,904 Original miles ) "Sadie" (Sold-went back to Arkansas)
1984 300DT "Green-go" (Sold)
1984 300DT "Silver Bullet" (Sold)
1956 220S Ponton
1985 300D (Sold)
1984 300D
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  #9  
Old 10-23-2003, 02:38 PM
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That sounds like a great way to do it. I wish that I had a crowsfoot. I can see where using that would have made things a snap.
Thanks for the advise, I may have to acquire one before I start a project like that again. My son's 300D still has the old style primer pump on it.
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1983 300D Silver -mine- 185,000 w/ donor transmission
1983 300D Gray (Franklin) -parts car- 180,000- no transmission and no oil pan
1994 S320 Silver -wife's-135,000
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  #10  
Old 10-23-2003, 05:42 PM
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what size is the crows foot that you need to remove the old style pump. I've already got my new one and am planning on replacing it this weekend but I don't know what size to get for removale of the old pump.
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  #11  
Old 10-23-2003, 10:39 PM
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The other thing that works good if you have any plumbing things around is a fauset (sp?) wrench, gets right in there and its a cheap tool.
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  #12  
Old 10-23-2003, 10:45 PM
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Did Y'all know that fuel hose nipple next to the hand pump can simply be unscrewed? That way you won't need a crowfoot wrench. At least it's that way on my 300D. The old 240D, on the other hand, looks a bit challenging.
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  #13  
Old 10-24-2003, 03:34 PM
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I don't remember the size of the crow's foot I used, I THINK it is 17MM, just find what open end wrench will fit the new pump, and go purchase same size in a CF wrench. I bought a complete set of 3/8" drive metric CF wrenches at Harbor Freight for not much, I'm sure Sears has them also. I couldn't see paying a lot of money for a set that I would only use occasionally so bought the cheap set. They ahve saved my butt several times
Jerry
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Jerry -
If you don't learn something new every day, you aren't paying attention!!
1971 108 280SE 2.8 "Ronnie"
1985 300TDT (76,904 Original miles ) "Sadie" (Sold-went back to Arkansas)
1984 300DT "Green-go" (Sold)
1984 300DT "Silver Bullet" (Sold)
1956 220S Ponton
1985 300D (Sold)
1984 300D
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  #14  
Old 10-24-2003, 05:51 PM
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I second what Palangi stated above. Just remove the hose nipple to the immediate right of the pump and you do not need any special crow's feet to get the pump out.

Brian Carlton
1984 300SD
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  #15  
Old 10-27-2003, 01:10 PM
84W123DT
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Before I Attempt a Re and Re

Which part and how do I remove this...?
Attached Thumbnails
Diesel Leak-w123-fuel-hand-pump-old-.jpg  

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